Bell cup cleanings, Ransburg, Bell cup soaking – Ransburg Aerobell 168 Atex Approved 13350 User Manual

Page 48: Manual inspection, Aerobell 168 - maintenance

Advertising
background image

BELL CUP CLEANINGS

Always verify that high voltage is off and that the

atomizer bell is spinning before performing any

type of bell flush cleaning cycle.

To reduce the risk of fire or explosion, the solvents

used for exterior surface cleaning must have flash

points above 5°C (9°F) greater than the ambient

temperature. Since electrostatic equipment is

involved, these solvents must also be non-polar.

Solvents used for equipment flushing should have

flash points equal to or higher than those of the

coating material being sprayed.

1. The atomizer bell will normally be fully cleaned

during a bell flush cycle. Flushing should be done

before any down time or break in production. A bell

flush cycle may also be required while spraying

batch parts of the same color. Verify that high

voltage is off and that the atomizer bell is spinning

before flushing through the bell.

2. If there is any remaining paint build-up on any

areas of the bell after flushing, the bell should be

removed for hand cleaning. The bell’s leading

edge, splash plate, and serration cuts are some

examples of areas for special attention.

Bell Cup Soaking

Bell cups and splash plates can be soaked in a

heated solution for up to 2 hours in an ultrasonic

cleaner (120°F (49°C) maximum).

5. Splash plates may be soaked to loosen dried

material. Clean with a soft bristle brush. Blow

out center holes to dislodge material. Never use

any kind of pick instrument to clean these holes,

as it will damage them.

6. Soaking the bell in solvent may aid in loosening

or removing paint build-up. It is recommended

that the splash plate be removed and cleaned

separately.

7. Use a soft bristle brush dipped in solvent to

remove paint build-up from the serration cuts,

paint feed holes or slots, and external and internal

surfaces of the bell.

8. A soft, lint free rag dampened with solvent

may be used to remove any paint residue from

the external and internal surfaces of the atomizer.

9. After removing all paint build-up or residue,

rinse the bell in clean solvent and blow dry.

10. Before reinstalling the bell on the shaft, check

the mating surfaces of the thread and taper for any

paint build-up or residue. Also, check the fluid tip,

fluid tube outside diameter, and the shaft for any

further paint build-up. These surfaces should be

cleaned before installing the bell.

11. It is recommended that extra bell cups be pur-

chased. The cups can then be cleaned off-line in

an automated cup cleaner when the second set

is in production.

12. Reinstall cups to hand tighten torque .

Manual Inspection

3. Visually inspect the bell cup edge for signs of

abrasion. If the edge is worn or chipped as the

result of a collision with a part, replace the cup

immediately.

4. Remove splash plate. Inspect for wear on the

bell cup where the fluid leaves the large diameter

of the splash plate. If any undercut in this area,

the cup should be replaced. If worn, replace entire

splash plate assembly.

Aerobell 168 - Maintenance

Ransburg

LN-9247-13

45

Advertising