Plenum fan and motor removal, Belt tension adjustment, Warning – Mammoth 800 to 5500 CFM: Dedicated Outdoor Air System with Enthalpy Wheels (VHC) User Manual

Page 17

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MAMM-VHC-IOM-1A (JANUARY 2013)

17

Disconnect the four-wire service connector between the

motor and the VFD (#1, Figure 7). Remove the four bolts

(#2, Figure 7) and slide the motor and plenum fan past the

inlet cone, then lift out of the unit. A 1¾” socket is required

to remove the fan from the motor shaft.

Plenum Fan and Motor Removal

WARNING

No lubrication is necessary during servicing.

!

1. Measure the belt span with a span scale (see Figure

6).

2. Divide the belt span by 64 to determine the belt deflec-

tion needed to check tension.

3. Set the O-ring on the span scale to the required de-

flection value.

4. Set the small O-ring at zero on the force scale.

5. Place the scale end of the tension checker squarely

on one belt at the center of the belt span. Apply force

on the plunger until the bottom of the large O-ring is

even with the top of the next belt or until it is even with

a straight edge laid across the sheaves.

6. Read the force scale under the small O-ring to

determine the force required to give the needed

deflection.

7. Compare the force scale reading in Step 6 with the

correct value for the belt style and cross section. The

force scale reading should be between the minimum

and maximum values shown in Table 2.

8. If the deflection value is below the minimum, tighten

the belts. If the deflection value is above the maxi-

mum, loosen the belts. The tension on new belts

should be checked during the first day of operation, at

the end of the first week and monthly thereafter.

Belt Tension Adjustment

WARNING

Disconnect the main power switch to the unit before per-

forming service and maintenance procedures.

!

Plunger with

deflection force scale (lbs)

Body with deflection

distance scale (inches)

Small O-ring

Large O-ring

Force

Deflectio

n

Belt Span

Figure 6: Belt tension adjustment

Table 2: Recommended Deflection Force

V-belt

Cross

Sec-

tion

Small

Sheave

Diameter

Range

Recommended Deflection Force

(lbs)

Initial

Installation

Re-tensioned

Maximum Minimum

A

3.0” to 3.4”

3.3

2.9

2.2

3.6” to 4.2”

3.5

3.1

2.4

4.6” to 6.0”

3.7

3.3

2.5

B

4.6” to 5.4”

6.0

5.1

4.0

5.6” to 7.4”

6.3

5.5

4.2

8.6” to 9.4”

6.6

5.7

4.4

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