Rockwell Automation 1771-QDC, D17716.5.85(Passport) MNL. PLASTIC MOLDING MODULE User Manual

Page 13

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Overview of Inject Mode

Chapter 1

1-2

Figure 1.1

Inject Operation of a Typical Machine Cycle

Injection

Pack

Hold

Post-

Pre-

Decompression

Decompression

Plastication

(Reload)

Transition to

Pack or Hold

Clamp

& Eject

Operation

Injection Phase

You can vary the velocity of the ram (screw), or the pressure driving it, so
the leading edge of the melt moves through the mold cavity at the desired
speed. The pattern of velocity or pressure variation during injection is
called the injection profile. The QDC module lets you chose from four
different injection profiles:

velocity vs. position
pressure-limited velocity vs. position
pressure vs. position
pressure vs. time

Figure 1.2

Example Injection Profile

11

10

9

8

7

6

5

4

3

2

1

Position or Time

Velocity

or

Pressure

You enter setpoints to create a profile. You can select from 1 to 11
segments of position or time. Segment numbers represent the order of
operation. By convention the ram (screw) injects plastic by moving from
right to left.

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