2 bevel gear case and front axle case – Cub Cadet 8454 User Manual

Page 187

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FRONT AXLE

5-13

D569-W02 May-2003

5.2 BEVEL GEAR CASE AND FRONT AXLE CASE

A. TO DISASSEMBLING

1. Remove six M8 washer mounting bolts to loosen

bearing cover (2).

2. Remove shim (3), 6208 ball bearing (4) and 16 bevel

gear (5) at the top of bevel gear case (16).

3. Remove plug (7) at the bottom of front axle case

(15).

4. Remove snap ring (8) and Disassembling shim (9),

6208 ball bearing (10), 13 bevel gear (11) and bevel
gear shaft (12).

5. Remove mounting snap ring (14) of 6011 ball bear-

ing (13).

6. Separate front axle case (15) and bevel gear case

(16).

7. Remove 6014 ball bearing (17), snap ring (18) and

6011 ball bearing (13) inside front axle case (15).

8. Remove housing (19), O-ring (20) and floating seal

(21) at the bottom of bevel gear case (16).

B. TO ASSEMBLE

1. Install 6011 ball bearing (13), snap ring (18) and

6014 ball bearing (17) on front axle case (15).

2. Install O-ring (20), housing (19) and floating seal

(21) on the assembled of front axle case (15) and
bevel gear case (16).

(1) Bolt

(2) Bearing Cover

(3) Shim

(4) Ball Bearing

(5) 16 Bevel Gear

(7) Plug

(8) Snap Ring

(9) Shim

(10) 6208 Ball Bearing

(11) 13 Bevel Gear

(12) Bevel Gear Shaft

(13) 6011 Ball Bearing

(14) Snap Ring

(15) Front Axle Case

(16) Bevel Gear Case

(17) 6014 Ball bearing

(18) Snap Ring

(19) Housing

(20) O-Ring

(21) Floating Seal

(22) Snap Ring

3. Install front axle case (15) on bevel gear case (16)

and tighten snap ring (14) at the bottom of 6011 ball
bearing (13).

4. Install 13 bevel gear (11), 6208 ball bearing (10),

shim (9) and snap ring (8) on front axle case (15).

5. Install plug (7) after greased on its contacted sur-

face on front axle case (15).

6. Sub-assemble snap ring (22), 16 bevel gear (5) and

6208 ball bearing (4) on bevel gear shaft (12) and
fix bevel gear shaft (12) and 13 bevel gear (11) as
splined by pushing downward from the top of the
bevel gear case (16).

7. Place shim (3) on the top of 6208 ball bearing (4)

and fix bearing cover (2) with M8 washer mounting
bolt (1).

Tightening
torque

Mounting bolt (1)

of the bearing

cover

23.5 ~ 27.4 N·m

2.40 ~ 2.80 kgf·m

17.3 ~ 20.2 lbf·ft

Support the bottom when disassem-
bling front axle case to keep the case
from falling down.

Install plug (7) after applying sealant
on.

Three Bond 1216 or its equivalent.

CAUTION

569W519A

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