Engine 2-65 – Cub Cadet 8454 User Manual

Page 87

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ENGINE

2-65

D569-W02 May-2003

569W2C7A

(B) Delivery valve fuel tightness

1. Remove the injection pipes, glow plugs and the in-

let manifold, and install a pressure tester.

2. With the speed control lever at the fuel injection po-

sition, turn the crankshaft counterclockwise (facing
the flywheel) until the pressure builds up to the fuel
injection pressure.

3. Release the pressure in the delivery chamber by

moving down the plunger to bottom dead center
(turn the crankshaft clockwise approx 1.57 rad (90°)
from the FI timing).

4. If the pressure drops for 5 seconds exceeds the

allowable limit, replace the delivery valve or pump
assembly.

5. If the pressure does not built up, replace the pump

element with new one and test again.

Fuel
injection
pressure

Pressure
drop

Factory

spec.

Allowable

limit

14.71 MPa

150 kgf/cm

2

2134 psi

0.98 MPa

10 kgf/cm

2

142 psi

569W2C8A

b. Injection Nozzle

Fuel
injection
pressure

Factory

spec.

13.73 ~ 14.71 MPa

140 ~ 150 kgf/cm

2

1991 ~ 2134 psi

(1) Adjustment Washer

Never come in contact with spraying
diesel fuel under pressure, which can
have sufficient force to penetrate the
skin, causing serious personal injury.

Be sure nobody is in direction of the
spray.

CAUTION

(A) Fuel injection pressure

1. Set the injection nozzle to the nozzle tester.

2. Measure the injection pressure.

3. If the measurement is not within the factory specifi-

cations, adjust with the adjustment washer (1) in-
side the nozzle holder.

(Reference)

Pressure variation with 0.1 mm (0.004 in.) difference of
adjusting washer thickness is approx. 10 kgf/cm

2

.

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