Start sequence, Control panel operating procedures – AERCO KC1000 Boiler July 2011 User Manual

Page 30

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CONTROL PANEL OPERATING PROCEDURES

3-8

3.8. START SEQUENCE

When the Control Box

ON/OFF switch is set to

the

ON position, it checks all pre-purge safety

switches to ensure they are closed. These

switches include:

Safety Shut-Off Valve Proof of Closure

(POC) switch

Low Water Level switch

High Water Temperature switch

High Gas Pressure switch

Low Gas Pressure switch

If all of the above switches are closed, the

READY light above the ON/OFF switch will light

and the unit will be in the Standby mode.

When there is a demand for heat, the following

events will occur:

NOTE:

If any of the Pre-Purge safety device switches

are open, the appropriate fault message will be

displayed. Also, the appropriate fault messages

will be displayed throughout the start sequence,

if the required conditions are not observed.

1. The

DEMAND LED status indicator will light.

2. The unit checks to ensure that the proof of

closure switch in the Safety Shut-Off Valve

(SSOV) is closed (Figure 3-3).

Figure 3-3.

Safety Shut-Off Valve

3. With all required safety switches closed, a

purge cycle will be initiated and the following

events will occur:
(a) Blower relay energizes and turns on

blower.

(b) Air/Fuel Valve rotates to the full-open

purge position and closes purge position

switch. The dial on the Air/Fuel Valve

(Figure 3-4) will read 100 to indicate that

the valve is full-open (100%).

(c) The

VALVE POSITION bargraph will

show 100%.

STEPPER

MOTOR

DETAIL "A"

DIAL

(DETAIL “A”)

100

BLOWER

BURNER

Figure 3-4.

Air/Fuel Valve In Purge Position

4. Next, the blower proof switch (Figure 3-5)

closes and the display will show Purging

and

indicate the elapsed time of the purge cycle

in seconds.

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