Flowserve Mark 3 - Manual (Page 27)

USER INSTRUCTIONS MARK 3 High Silicon Iron ENGLISH 71569249 09-04
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d) Check bearing lubricant level, and the remaining
hours before a lubricant change is required.
e) Check that the duty condition is in the safe
operating range for the pump.
f) Check vibration, noise level and surface
temperature at the bearings to confirm
satisfactory operation.
g) Check dirt and dust is removed from areas
around close clearances, bearing housings and
motors.
h) Check coupling alignment and re-align if
necessary
6.1.1 Preventive maintenance
The following sections of this manual give instructions
on how to perform a complete maintenance overhaul.
However, it is also important to periodically repeat the
Pre start-up checks listed in section 5.1. These
checks will help extend pump life as well as the
length of time between major overhauls.
6.1.2 Need for maintenance records
A procedure for keeping accurate maintenance
records is a critical part of any program to improve
pump reliability. There are many variables that can
contribute to pump failures. Often long term and
repetitive problems can only be solved by analyzing
these variables through pump maintenance records.
6.1.3 Cleanliness
One of the major causes of pump failure is the
presence of contaminants in the bearing housing.
This contamination can be in the form of moisture,
dust, dirt and other solid particles such as metal
chips. Contamination can also be harmful to the
mechanical seal (especially the seal faces) as well as
other parts of the pump. For example, dirt in the
impeller threads could cause the impeller to not be
seated properly against the shaft. This, in turn, could
cause a series of other problems. For these reasons,
it is very important that proper cleanliness be
maintained. Some guidelines are listed below.
• After draining the oil from the bearing housing,
periodically send it out for analysis. If it is
contaminated, determine the cause and correct.
• The work area should be clean and free from
dust, dirt, oil, grease etc.
• Hands and gloves should be clean.
• Only clean towels, rags and tools should be
used.
6.2 Spare parts
The decision on what spare parts to stock varies greatly
depending on many factors such as the criticality of the
application, the time required to buy and receive new
spares, the erosive/corrosive nature of the application,
and the cost of the spare part. Section 8 identifies all of
the components that make up each pump addressed in
this manual. Please refer to the Flowserve Mark 3
Pump Parts Catalog for more information. A copy of
this book can be obtained from your local Flowserve
sales engineer or distributor/representative.
Prior to resizing impellers in high
chrome iron and nickel, please consult your local
Flowserve sales representative.
6.2.1 Ordering of spare parts
Flowserve keeps records of all pumps that have been
supplied. Spare parts can be ordered from your local
Flowserve sales engineer or from a Flowserve
distributor or representative. When ordering spare
parts the following information should be supplied:
1) Pump serial number
2) Pump size and type
3) Part name – see section 8
4) Part item number – see section 8
5) Material of construction (alloy)
6) Number of parts required
The pump size and serial number can be found on
the nameplate located on the bearing housing. See
figure 3-1.
6.3 Recommended spares and
consumable items
Mechanical process fluid seals, bearing housing lip
seals, bearings, shafting, impeller, and gaskets.
6.4 Tools required
A typical range of tools that will be required to
maintain these pumps is listed below.
Standard hand tools SAE
• Hand
wrenches
• Socket
wrenches
• Allen
wrenches
• Soft
mallet
• Screwdrivers
Specialized equipment
• Bearing
pullers
• Bearing induction heaters
• Dial
indicators
• Spanner
wrench
• Flowserve Mark 3 tool kit (see below)
To simplify maintenance, it is recommended that the
Flowserve Mark 3 tool kit (shown in figure 6-1) is
used. This tool kit includes a handy impeller wrench,
which simplifies installation and removal of the
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