Troubleshooting & repair – Lincoln Electric COMMANDER SVM153-A User Manual

Page 125

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TROUBLESHOOTING & REPAIR

F-72

F-72

COMMANDER 500

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OUTPUT RECTIFIER BRIDGE DIODE REMOVAL AND

REMOVAL AND REPLACEMENT (CONTINUED)

8. Inspect the mounting surfaces of each new

diode. Remove all burrs and wipe clean.
Do not use steel wool or any abrasive
cleanser on the diode mounting surface.

9. Apply a thin (0.003" to 0.007") uniform

layer of Penetrox A13 joint compound
(T12837-1) to the heat sink mounting sur-
face.

a. Do not apply compound to the diode

stud or mounting threads.

b. Apply two drops of Loctite 271 to the

diode stud threads before tightening.

NOTE: The diode threads must be clean and
free of defects so that it can be finger tightened
before applying torque. A "slip" type torque
wrench must be used to tighten the diode.

10. Tighten the diode to the specifications in

the following table.

11. Connect the stator leads and diode pigtail

leads as labeled at disassembly.

12. Replace the output panel.

DIODE STUD SIZE

FOOT POUNDS

INCH POUNDS

3/4 - 16

25-27

300-324

3/8 - 24

10 ± 0.5

125 +0/-5

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