Troubleshooting & repair, Output rectifier bridge test (continued) – Lincoln Electric COMMANDER SVM153-A User Manual

Page 98

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TROUBLESHOOTING & REPAIR

F-45

F-45

COMMANDER 500

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WELD WINDING
LEAD CONNECTIONS

W6
W2
W4

W1
W3
W5

FIGURE F.20 – DIODE LEAD REMOVAL

OUTPUT RECTIFIER BRIDGE TEST(CONTINUED)

9. Using the 7/16" wrench, remove the stator

leads and diode pigtail leads from the three
studs. Label the leads for reassembly.
Note leads and pigtail placement for
reassembly. See Figure F.20.

10. Electrically isolate the six diode pigtail

leads by carefully bending them out into
"free air."

11. With an ohmmeter or diode tester, check

each of the six diodes from their pigtails to
their respective heat sinks.

12. Reverse the tester leads and check the

diodes again. Diodes should have a low
resistance in one polarity and a very high
resistance in the opposite polarity.

13. Replace any "shorted" or "open" diode as

the tests indicate. See the Diode Removal
and Replacement Procedure.

14. Replace the pigtails and stator leads onto

the correct studs. Assemble the washers
and nuts.

15. Replace the lower front panel and output

leads.

16. Replace the upper control panel and

secure.

17. Replace the front left and right case sides.

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