Troubleshooting & repair, Stator/rotor removal and replacement (continued) – Lincoln Electric COMMANDER SVM153-A User Manual

Page 129

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TROUBLESHOOTING & REPAIR

F-76

F-76

COMMANDER 500

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#200A

#200B

#201

12 VDC STUD
LEADS #232L
AND #232M

PULL COIL PC BOARD
(LEADS #265 AND #227)

CONTROL BOX

FIGURE F.35 – BRUSH HOLDER AND LEAD REMOVAL

FIGURE F.36 – CONTROL BOX CONNECTIONS

STATOR/ROTOR REMOVAL AND REPLACEMENT (CONTINUED)

Refer to Figure F.35 for Steps 13-15.

13. Using the 3/8" wrench, remove the brush holder

access panel.

14. Using the 3/8" wrench, remove the brush holder

assembly.

15. Cut the cable tie and then label and remove brush

leads #201(-) and piggy-backed leads #200A(+)
and #200B(+) from the brush holder assembly.
(The piggy-backed leads connect closest to the
stator laminations.)

16. See Figure F.36. Disconnect leads #265 and #227

from the Pull Coil PC board. With the 7/16"
wrench, remove the nut, lock washer, and flat
washer from the 12 VDC insulated stud. Remove
leads 232L and #232M from the stud. Cut any
necessary cable ties. Pull all leads freed in this
step through the control box panel.

17. With the 3/8" wrench, remove the two screws from

the bottom of the control box. Swing the control
box aside and lay it down.

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