Installation, General description, Design features – Lincoln Electric PIPELINER 200 User Manual

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INSTALLATION

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PIPELINER® 200D KUBOTA

ENGINE IDLER

The Pipeliner® 200D KUBOTA is equipped with an

electronic automatic engine idler. It automatically

increases and decreases engine speed when starting

and stopping welding or using auxiliary power. A built-

in time delay permits changing electrodes before the

engine slows to its low idle speed. The “Idler” control

switch on the panel locks the idler in the full speed

position when desired.

AUXILIARY POWER

1.75 kw of nominal 120V DC. Output voltage is main-

tained within ± 10% at all loads up to rated capacity.

WELDER ENCLOSURE

The complete welder is rubber mounted on a rugged

steel “C” channel base.

The output terminals are placed at the side of the

machine so that they are protected by the door. The

output terminals are labeled (+) and (-).

CRANKING SYSTEM

A 12V electric starter is standard.

AIR CLEANER

Heavy duty two-stage dry type

MUFFLER

A muffler and stainless steel exhaust outlet pipe are

standard.

ENGINE HOUR METER

A meter to record the hours of operation.

ENGINE PROTECTION - The system shuts the engine

down in the event of sudden low oil pressure or high

coolant temperature. A warning light on the control

panel will indicate such a fault. To reset the engine for

restarting, turn the ignition switch off then on. Refer to

Troubleshooting section for all warning light fault

codes.

CUSTOM ARC™ HIGH IDLE RPM (OCV)

ADJUSTMENT - A Potentiometer is mounted on the

Control Panel that allows the operator to adjust the

high idle engine speed between 1450 and 1600

RPMʼS. This is to allow further adjustment of the OCV.

Total OCV adjustment range is about 15 volts.

OIL DRAIN VALVE- A ball valve, hose and clamp are

standard.

REMOTE CONTROL- The Remote/Local switch and

Receptacle are standard.

GENERAL DESCRIPTION

The Pipeliner® 200D is a heavy duty engine driven DC

arc welding power source capable of providing DC

constant current output for stick welding and DC TIG

welding. With the addition of the optional Wire Feed

Module the Pipeliner® 200D will provide constant volt-

age output for running the LN-25 wire feeder.

The optional Remote Control Kit provides a remote

control rheostat for remote fine current and open circuit

voltage adjustment.

The Pipeliner® 200D KUBOTA has Diesel Engine

Protection. In the event of sudden low oil pressure or

high coolant temperature, the engine immediately

shuts down.

The Pipeliner® 200D KUBOTA has a current range of

40-300 DC amps with output ratings as follows:

The unit is also capable of providing 1.75 kw of 120V

DC auxiliary power.

This unit uses the Kubota V2203M Industrial water

cooled diesel engine.

DESIGN FEATURES

CONTROL PANEL

Both the engine and the welder controls are located on

one recessed panel at the exciter end of the machine.

The welder controls consist of a five step “Current

Range Selector” switch and a “Fine Current

Adjustment” rheostat. The welder is equipped with a

“Start” button,”Glow Plug” button, “Ignition” switch,

“Idler” control switch, hour meter, “Engine Protection”

indicator light, “Remote / Local Switch and Receptacle.

The control panel also contains a three prong ground-

ing type receptacle for auxiliary power, an engine tem-

perature gauge, a battery charging ammeter an oil

pressure gauge and a high idle RPM adjustment knob.

WELDING GENERATOR

The Pipeliner® 200D KUBOTA uses the old style,

round, all copper FJW Generator frame which provides

the customer with the original “Classic” pipe welding

arc.

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