Theory of operation, Dc welding output, Figure e.6 dc welding current generation – Lincoln Electric PRECISION TIG 275 SVM162-B User Manual

Page 43: Figure e.5 – dc welding output

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E-5

E-5

PRECISION TIG 275

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DC WELDING OUTPUT

When the polarity switch is placed in either DC position, the

AC voltage from the main transformer secondary is applied

to the SCR bridge. The SCR bridge and choke circuits are

connected in the conventional full wave bridge and filter

configuration, resulting in a controlled DC output. Since

the choke is in series with the negative leg of the bridge

and also in series with the welding load, a filtered DC is

applied to the output terminals. The bypass board pro-

tects the internal circuitry from interference.

When the machine is in the DC mode, the background cir-

cuitry provides an added boost of voltage to the output

terminals. This circuitry is controlled by the control board.

THEORY OF OPERATION

FIGURE E.5 – DC WELDING OUTPUT

POWER

SWITCH

RE

CO

NN

EC

T

P

AN

EL

OPTIONAL POWER

FACTOR

POLARITY

SWITCH

BYPASS BOARD

WORK

FRONT

ELECTRODE

REAR

ELECTRODE

78

V

AC

X1

X2

AC

AC

DC

DC

SHUNT

CH

O

KE

HIGH FREQUENCY

TRANSFORMER

HIGH VOLTAGE

TRANSFORMER

THERMOSTAT

115 VAC

115 VAC

11

5 V

AC

FAN

GA

TE

LE

AD

S

FE

ED

BA

CK

GAS

SOLENOID

11

5 V

AC

11

5 V

AC

LED's

THERMOSTAT

20 VAC

20 VAC

CONTROL BOARD

BACKGROUND

CIRCUIT

FROM

CONTROL

BOARD

63

.5

VA

C

CORRECTION

CAPACITORS

REAR GANG

SCR

BRIDGE

ADVANCED CONTROL

PANEL RECEPTACLE

MINIMUM

OUTPUT

CONTROL

MAXIMUM

OUTPUT

CONTROL

PROTECTION

BOARD

REMOTE

RECEPTACLE

METER

STICK

TIG

SWITCH

BALANCE

CONTROL

POST

FLOW

LOCAL/REMOTE

SWITCH

FIGURE E.6 DC WELDING CURRENT GENERATION

G

G

G

G

CHOKE

ELECTRODE

WORK

DC

PRIMARY

10

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