SkyTrak 6036 Service Manual - Manual (Page 46)

Section 4 Operator's Cab
4-10 Model 6036/6036T S/N 9B0500 thru 14833
Fig. 4.12 Service Brake Pedal
4.4 MECHANICAL FOOT
CONTROLS
4.4.1 Service Brake Pedal
When you press the service brake pedal you
activate a brake valve that applies the hydraulic
service brakes. The service brake pedal pivots on
a shaft and is held in the raised position by a
spring.
a. Removal
1. Remove the lower panel below the control
console.
2. Remove the cotter pins and clevis, Fig. 4.12,
that secures the brake valve yoke to the brake
pedal.
NOTE: Brake valve push rod will slip out of brake
valve at this point. Remove push rod with yoke
attached.
3. Remove the spring from the pedal.
4. Remove one capscrew, washer and nut that
attaches pedal shaft to mounting frame. Slide
shaft out of pedal and remove pedal and flat
washers.
b. Installation
1. Lubricate the shaft, Fig. 4.12, with multi-
purpose lithium based grease. Install shaft
through mounting frame, flat washer, pedal,
flat washer and mounting frame. Secure in
place with capscrew and nut.
YOKE
COTTER PIN
SPRING
SHAFT
ADJUSTING NUT
STOP SCREW
PEDAL
CLEVIS PIN
BRAKE VALVE
JAM NUT
BRAKE VALVE
PUSH ROD
Set stop screw
for 2" (51 mm)
clearance from
wall with pedal released and
1/2" (13 mm) minimum
clearance from wall with
pedal depressed.
MA0181
4. Remove driver module support bracket from
console cover, Fig. 4.11.
5. Remove joystick weather boot clamp,
Fig. 4.11.
6. Remove joystick mounting screws and sepa-
rate joystick from console cover.
7. Tag and disconnect electrical leads from
joystick, Fig. 4.10.
8. Reconnect the wires as shown in Fig. 4.10.
9. Remove joystick weather boot clamp from new
joystick and assemble new joystick to console
cover.
10. Reinstall weather boot clamp, Fig. 4.11.
11. Reconnect driver module support bracket to
console cover.
12. Remount the joystick mounting cover to the
right side console.
13. Connect negative (–) cable to batteries.
14. Check “Electronic Joystick Calibration” as
described in paragraph 4.3.2.
Fig. 4.11 Joystick Removal and Replacement
MA6030
BOOT CLAMP
COVER
JOYSTICK SUPPORT
BRACKET
JOYSTICK MOUNT-
ING HARDWARE
COVER MOUNTING
HARDWARE
SUPPORT
MOUNTING
HARDWARE