SkyTrak 6036 Service Manual - Manual (Page 67)

Section 5. Wheel Assembly, Tires, and Axle
5-17 Model 6036/6036T S/N 9B0500 thru 14833
Warning
Wear safety glasses at all times when assem-
bling and disassembling the axle The smallest
eye injury may cause loss of vision.
a. Disassembly
1. Remove the planetary gear assembly. Refer
to page 13 of Spicer
® Dana Maintenance
Manual for Axle Models PS/PR-7036 for
removal instructions.
3. After drying, components should be lightly
coated with oil or rust preventive to protect
them from corrosion.
c. Inspection and Replacement
1. Replace all discs and plates as a set if any of
the following conditions exist:
• friction material groove depth on any disc
is less than 0.005" (0,127 mm),
• plates are warped as determined by a
straight edge, or
• any plate or disc is heat damaged.
2. Replace all O-rings regardless of condition.
3. Replace all bearings, cups, and cones if they
are worn, pitted, or damaged.
4. Replace all gears that are worn, pitted, scored,
or chipped.
d. Assembly
Refer to page 28 through 30 of Spicer ® Dana
Maintenance Manual for Axle Models PS/PR-7036
for assembly instructions.
5.2.3 Wheel End Without Service
Brakes
If removing the entire axle assembly from the
forklift refer to paragraph 5.2.1. A suitable holding
stand is desirable, but not necessary. If the axle is
to remain on the forklift, use support stands under
machine and axle.
Steam clean the axle assembly prior to disassem-
bly. Seal all openings before steam cleaning.
Refer to wheel and tire removal instructions in
paragraph 5.2.1.
Except when servicing the planetary gear assem-
bly, raise axle until pressure is relieved from wheel
end and rest axle on support stands.
Warning
Wear safety glasses at all times when assem-
bling and disassembling the axle The smallest
eye injury may cause loss of vision.
2. Support the hub assembly with a lifting device.
3. Refer to page 15 of Spicer ® Dana Maintenance
Manual for Axle Models PS/PR-7036 for
disassembly instructions.
b. Cleaning and Drying
1. Clean all parts with an approved petroleum
based cleaner.
2. Use clean lint free towels to dry components
after cleaning. DO NOT dry bearings by
spinning with compressed air. This can
damage mating surfaces due to lack of
lubrication.
3. After drying, components should be lightly
coated with oil or rust preventive to protect
them from corrosion.
c. Inspection and Replacement
1. Replace all bearings, cups, and cones if they
are worn, pitted, or damaged.
2. Replace all gears that are worn, pitted, scored,
or chipped.
d. Assembly
1. Secure the spindle assembly to the steering
knuckle with locknuts and washers.
2. Refer to page 31 of Spicer ® Dana Maintenance
Manual for Axle Models PS/PR-7036 for
assembly instructions.
5.2.4 Axle Steering Joints
If removing the entire axle assembly from the
forklift refer to paragraph 5.2.1. A suitable holding
stand is desirable, but not necessary. If the axle is
to remain on the forklift, use support stands under
machine and axle.
Steam clean the axle assembly prior to disassem-
bly. Seal all openings before steam cleaning.
Refer to wheel and tire removal instructions in
paragraph 5.2.1.
Except when servicing the planetary gear assem-
bly, raise axle until pressure is relieved from wheel
end and rest axle on support stands.