Rockwell Automation 1398-PDM-xxx ULTRA Plus Series Positioning Drive Module - Manual (Page 66)

Publication 1398-5.1 — January 2000
3-2 Wire the ULTRA Plus PDM Components
Figure 3.1
Power Wiring Diagram for 1398-PDM-10, 20, and 30
5
10
9
9
7
9
9
1
3
7
5
4
3
2
1
10
4
A
B
C
D
PIN SIGNAL
R
S
T
MOTOR CASE
2
9
1
7
3
UL CLASS J,CLASS R OR EQUIVALENT FUSES ARE
ACCEPTABLE, LOCAL REGULATIONS MUST BE OBSERVED.
FUSE
BLOCK
COMMON GROUNDING
POINT FOR AMPLIFIER
SYSTEM (ONE PER AXIS)
MACHINE COMMON
GROUNDING BUS BAR
AC LINE
FILTER AC LINE
FILTER
TO PROTECTIVE
EARTH TERMINAL
H-SERIES
F-SERIES
N-SERIES
MOTORS
DC BUS
TB1
L2/N AUX
L1 AUX
L2/N
L1
DC-
DC+
R
S
T
TERM
BLOCK
DRIVE
ALL
PDM-10
PDM-20
L1,L2/N,
L1,L2/N,
L1,L2/N,
PDM-30
INPUT (OPTIONAL)
0020-5097.
OF L2 OR L2/AUX, ONLY L1 MAY BE SWITCHED OR FUSED.
NOTE: SLOW BLOW FUSES ARE REQUIRED TO ALLOW FOR INRUSH
CURRENT DURING POWER INITIALIZATION AT THE MAIN
AND AUXILIARY TERMINALS. TIME DELAY VERSIONS OF
21936 __ __
__ __
H-SERIES
F-SERIES
N-SERIES
MOTORS
DC BUS
TB1
FUSE
BLOCK
COMMON GROUNDING
POINT FOR AMPLIFIER
SYSTEM (ONE PER AXIS)
L2/N AUX
L1 AUX
L2/N
L1
DC-
DC+
R
S
T
WIRE SIZES ARE MINIMUM RECOMMENDED VALUES. THE REQUIREMENTS OF LOCAL REGULATIONS SHOULD BE OBSERVED.
AC LINE FILTER AND SHIELDED MOTOR CABLE ARE OPTIONAL. TO BE USED FOR IMPROVING THE DRIVE MODULES ELECTROMAGNETIC COMPATABILITY. THE AUX INPUT HAS AN
INTERNAL FILTER. WIRING BETWEEN THE DRIVE MODULE AND FILTER SHOULD BE KEPT AS SHORT AS POSSIBLE. THE COMMON GROUND BUS BAR SHOULD BE AS CLOSE
TO THE DRIVE AS POSSIBLE.
14 AWG/2.5mmÉ
MULTIPLE DRIVE MODULES MAY BE POWERED FROM ONE TRANSFORMER OR OTHER AC SUPPLY SOURCE. 8.
MOTOR POWER
CONNECTOR MATING
CONNECTOR
MOTOR POWER
DRIVE
MODULE
TERMINAL(S)
L2/N AUX
L1 AUX,
RECOMMENDED
POWER WIRE
(GAUGE/mmÉ)
˚
16 AWG/1.5mmÉ
10 AWG/4mmÉ
14 AWG/2.5mmÉ
AC AUXILIARY POWER
INPUT POWER WIRES
DRIVE ENABLE INPUT MUST BE OPENED WHEN MAIN POWER IS REMOVED AND AUXILIARY POWER IS PRESENT, OR A DRIVE FAULT WILL OCCUR.
DO NOT DAISY CHAIN DRIVE MODULES. MAKE SEPARATE CONNECTIONS DIRECTLY TO THE AC SUPPLY.
DRIVE RATED 100-240 VAC RMS,SINGLE PHASE INPUT VOLTAGE (230 VAC STANDARD).
6.
TRANSFORMER SIZES SHOWN ARE FOR MOST APPLICATIONS: APPLICATIONS REQUIRING MAXIMUM PEAK TORQUE AT MAXIMUM MOTOR SPEED MAY REQUIRE A LARGER TRANSFORMER.
SECONDARY VOLTAGE MAY DROP (BASED ON TRANSFORMER LOAD REGULATION PERFORMANCE) WHEN THE MOTOR DELIVERS PEAK TORQUE. THIS DROP IN TRANSFORMER VOLTAGE WILL
LIMIT MAXIMUM MOTOR SPEED WHILE PEAK TORQUE IS REQUIRED. SEE DRAWING 9101-1057 FOR TRANSFORMER LOAD REGULATION OF RELIANCE MOTION CONTROL TRANSFORMER
A SUPPLY DISCONNECTING DEVICE IS REQUIRED FOR MAINTAINANCE & SAFETY. LOCAL REGULATIONS SHOULD BE OBSERVED. IN EUROPE,IF A GROUNDED NEUTRAL IS USED INSTEAD
MAY BE USED TO KEEP LOGIC SECTION OF DRIVE MODULE SUPPLIES POWERED AFTER MAIN MOTOR SUPPLY IS TURNED OFF AT L1, L2 TERMINALS
JUMPER INSTALLED AT FACTORY FOR INTERNAL SHUNT. SEE DRAWING 9101-1328 FOR TERMINAL WIRING OF EXTERNAL SHUNT OPTION TERMINALS.
(EXAMPLE: TO RETAIN DIAGNOSTIC STATUS OF DRIVE MODULE AFTER L1, L2 POWER DOWN). WHEN USING A THREE PHASE SUPPLY CONNECT THE MAIN
AND AUXILIARY INPUTS TO THE SAME PHASE.
L1,L2/N,
0020-5097
RELIANCE
PART NUMBER
˚
H-2005
1.0 Amps AC at 115 Volts AC
0.5 Amps AC at 230 Volts AC
10.0 AMPS AC
19.0 AMPS AC
28.0 AMPS AC
DRIVE MODULE INPUT CURRENT REQUIREMENTS
IQ TERMINALS
L1 AUX, L2/N AUX
PDM-10
PDM-20
PDM-30
PDM-30 3.0kVA
TRANSFORMER SIZES
SUGGESTED
MOTOR POWER CONNECTOR MOTOR POWER WIRES R,S,T,GND
MINIMUM
RECOMMENDED
POWER WIRE
(GAUGE/mmÉ)
MOTOR
16 AWG/1.5mmÉ
12 AWG/3.0mmÉ
H-3007
H-3016
H-4030
F-4030
H-4050
F-4050
H-4075
F-4075
MOTOR POWER
MATING CONNECTOR
16 AWG/1.5mmÉ
14 AWG/2.5mmÉ
CONTACT SIZE
(GAUGE/mmÉ)
L1
L2
(OPTIONAL, NOT REQUIRED WHEN
DESIRED INPUT VOLTAGE IS
AVAILABLE DIRECTLY FROM THE
LINE)
TRANSFORMER
CHASSIS
ISOLATION OR AUTO TRANSFORMER
OR CIRCUIT BREAKER
AC LINE
SINGLE PHASE
50/60Hz
FUSED DISCONNECT
TORQUE ALL TERMINALS
TO 11 LB-IN.
TERMINAL STRIP
ACCEPTABLE WIRE RANGE
(GAUGE/mmÉ)
22-10 AWG/0.5-6mmÉ
DRIVE
MODULE
„XCON… „XCON…
(60˚C COPPER ONLY)
(60˚C COPPER ONLY)
NOTES
POWER WIRING CONNECTIONS
.XXX±.010
DECIMALS.XX±.020
FRACTIONS:±1/64"
DO NOT SCALE DRAWING
ANGLES ±1ANGLES ˚
TOLERANCE ON:
FILLETS AND ROUNDS .02 R MAX
BREAK ALL EDGES .02 MAX
DIMENSIONS ARE IN INCHES
DATE DATE
C
PART NO.
DWG SIZE SHEET SCALE
N/A of
REV ECOCHKR DATE REVISION DESCRIPTION BY
DESIGN ENGR DRAWN BY
JM
UNLESS OTHERWISE SPECIFIED
9101-2195
6-3-96
1398-PDM-10,
20, and 30
1 1
JM
A RELEASED