0 appendix, 1 troubleshooting, Appendix – Rice Lake 820i Programmable Indicator/Controller - Installation Manual User Manual

Page 93: Troubleshooting

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Appendix

89

10.0

Appendix

10.1 Troubleshooting

Table 10-1 lists general troubleshooting tips for various hardware and software error conditions. See the

following pages for additional information about specific diagnostic tools.

Table 10-1. Basic Troubleshooting

Symptom

Cause/Remedy

Indicator does not power up

Possible blown fuse or bad power supply.

Check all voltages on CPU board. Power supply should output both +6V and –6V
levels to the CPU board (see Figure

2-3 on page

9). If power supply appears bad,

check the small glass fuse (2.5A, 5x20mm) on the power supply board.

Front panel power indicator blinking (

)

Power supply overloaded. Check for shorts in A/D card regulators or in the
DC-to-DC converter of any installed analog output or pulse input cards.

"Blue screen"

Press front panel Display key, press down key, enter 100 using the numeric
keypad, then press Enter. Possible corrupt core software; reset or reload
software.

Hangs in "888" display

Corrupt core software. Reset or reload software.

Tare and truck data pointers are corrupt,
Tare storage is corrupt
error messages at
startup

Possible dead battery. Perform configuration reset then check for low battery
warning on display. If battery is low, replace battery, perform another configuration
reset, then reload files.

Divide by zero error message at startup

User program error. See Section

10.1.3 on page

90

ERROR message in weight display

Excitation voltage too low or off.

Dashes in weight display

Overrange or underrange scale condition. Check scale. For out-of -range
conditions in total scale display, check all scale inputs for positive weight values.

Display reads 0.000000

Scale not updating. Check for bad option card hanging the bus.

Cannot enter setup mode

Possible bad switch. Test switch; replace interface board if necessary.

Serial port not responding

Possible configuration error. For command input, ensure port INPUT parameter is
set to CMD.

A/D scale out of range

Check source scale for proper mechanical operation. Check load cell and cable
connection. Possible bad load cell: check indicator operation with load cell
simulator.

Locked — Scale in use

Scale is assigned as an input to a total scale or is the source for a serial scale,
analog output, or setpoint. If not correct, deconfigure this scale assignment and
reconfigure as required.

Serial scale out of range

Check source scale for proper mechanical operation. Check cable connection.
Possible format mismatch between serial scale and

820i

: Check SFMT

specification under SERIAL menu.

Option x Error

Field bus card (Profibus, DeviceNet, or Remote I/O) in slot x failed to initialize.

Option card failure

Possible defective card or slot.

Option card hardware diagnostic error

Required option card not found. See Section

10.1.1 on page

90.

Note

Always save copies of the indicator configuration, calibration,

Revolution

® and

iRite-IDE

files on a local

PC so that these are available when a software reload or upgrade is required.

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