PRG Bad Boy Field Service Manual - Manual (Page 113)

BAD BOY ® SPOT LUMINAIRE FIELD SERVICE MANUAL 105
WIRING DIAGRAMS
Bad Boy Luminaire Wiring Diagram
RJ-45
Connector
Legend
Mother Board PCB
Bad Boy Wheel
R1 Sensors
Butt Splice
#6 Ring
#10 Ring
Pico
SPOX
Molex
SL
AMP
Latch
Molex
MFJ
MTA
156
MTA
100
3 Yellow
4 Magenta
5 R1 Wheel
6 R1 Index
7 Gnd
2 Strobe
1 +5V
J35
4 Des Col
7 Gnd
6 R2 Index
5 R2 Wheel
R2 Sensors
J50
2 Dimmer
3 Cyan
1 +5V
J49
3 Gnd
2 Sense
1 +12V
Pinch Fan
Gnd
+24V
J41
J40
Main Fan
4 Gnd
2 +12V
3 Sense
Iris Fan
J27
Iris-Gobo Fan
J38
2 V
3 U
1 W
3
4
Sensor
J51
1
2
Red 26
N/C
Blk 26
Wht 26
25-9812-0988
Diffuser
Gobo
12VDC
Fan 1
23-9812-0989-02
J37
Sense 3
Blk 26
Gnd 4
N/C
Yel 26
+24V 1
+12V 2
Red 26
J36
23-9812-0989-01
Yel 26
Red 26
Blk 26
N/C
Gobo
Fan 2
12VDC
J13
Gnd 3
Sense 2
+5V 1
Iris Sensor
24-9812-0650 J48
24
-9812
-0
65
0
24-9812-0649
J1
Dimmer
2
J3
J2 1
J19
3
J18
2
J42
J46 1
J30
3
J32
J17
Strobe
2 1 3
2 1 3
3 J25 1 J21 2
R2 Wheel
J22 J24
J44
R1 Wheel J20
J31 R2 Index
J23 R1 Index
3
J47
1 J8 2
J9
J43
Magenta
J6
J7
J16
2
Cyan
J5 1
J12
J4
3
J15
J52
Iris
2 J11 1 3
J54
J10
3 2 1
J45 Designer
J14
Yellow
1 2 3
J53 Diffusser
Dimmer
Motor Assy
R
ed 20
Blk
20
Wht
20
G
rn 26
Ye
l 2
6
Br
n 26
Gr
y 2
6
Bl
u 2
6
1
23-9812-0669-04
25-9812-0965
Wht 22x12
Lamp Relay
To
Lamp
To
From
Relay
From
Butt Splice
10-12 AWG
24-9679-1275
Arc Ignitor PCB
25-9812-0964
Bulkhead
Gnd Screw
Rear
1200 Fast Fit
MSR Gold
Lamp Socket
Gnd Screw
25-9812-0959
Arc
Lamp
Philips #
G
Blk 12
Wht 12
25-9812-0963
A B
9
7 Blk 22x12
Wht 22x12 6
4 Blk 22x12
AXIS
PAN
25-9812-0952
25-9812-0951
PowerCon
AC Input
AC Neut
AC Gnd
AC Line
Wht 14
N
Grn/Yel 14
G
Blk 14
L
69-3180-1400-0
Ballast
Control
Manual
On/Off
Gnd 6
Power Hi/Lo 3
Lamp Status 4
Lamp On/Off 5
Power Adjust 2
Gnd 1
Brn 24
Orn 24
Gry 24
Brn 24
G/Y 24
Lamp On/Off 1
Lamp On/Off 2
EMI Filter PCB
Grn/Yel 14
Arc Ballast
1400W
25-9812-0955
Wht 14
Blk 14
25-9812-0956
Blk 14
Wht 14
Grn/Yel 14
AC Gnd
AC Neut
AC Line
AC Line
AC Neut
L
N
G
N
L
1 2 3 4 5 6 7 8
+24V DC Gnd
G L N
AC
Gnd Line
AC
Neut
AC
Chassis
Gnd Screw 1
G
5J2
5J1
G L N
AC
Gnd Line
AC
Neut
AC
25-9812-0954
2
Ignitor 2 Ignitor 1
1
(BLK) (WHT)
1
2
Ballast
Block
Terminal
23-9812-0995-02
Adjust Status 4
Orn 24
N/C 7
Gnd 6
Lamp On/Off 5
Backup
Ethernet
Can - 2
Wht 24
G/Y 24
Brn 24
Gry 24
Gnd 1
Power Adjust 2
N/C 3
Ballast Control
J1
Blk 24
Gnd 3
J4
Red 24
CAN Bus
Can + 1
J10
Blk 26
Blk 26
Red 26
Red 26 +3.7V 1
Gnd 3
Gnd 2
+3.7V 4
Battery
J11
RJ-45
Port B
J12
RJ-45
4 Iso Gnd
3 DMX +
J14
2 DMX -
1 Chas Gnd
DMX Input
J13
1 LED
Gnd
LED 2
3
Input
DMX
LED
R/G
Ethernet Ports
DMX
PCB
Cat 5
Cat 5
Orn 22
Grn 22
Brn 22
G/Y 22
Wht 24
Blk 24
2
3
J3
Comm
J5
24-9812-0871
PCB
Display
Panel
Ribbon
Cable
Ribbon Cable
Display
1
4
Ethernet
Port A
25-9812-0961
25-9812-0961
Port 2
Re
d 18
Blk
18
Blk
18
Re
d 18
Gnd Gnd
3 4 DC
+24V +24V
J7 1 2
25-9812-0960
Thru
DMX
24-9812-0842 Ballast
24VDC
Fan 2
Wht 26
23-9812-0987-03
Blk 26
RIGHT EXT 5" Red 26
Gnd 2
3
+24V 1
J3
2 Fail
4 N/C
3 Gnd
1 +24V
Fan 2
Output
CN1
Low Voltage Supply
69-3131-0001-0
+24V/600W
Input
YOKE
Block
Terminal
B A
2
1
4
3
6
5
Lens Group 2
3
Group 4
3
J4
Red 22x2
Blk 22x2
Blk 22x2
Red 22x2
J17
J9 1 3 2 2 1
24-9812-0511
Controller PCB
Zoom
Lens Group 3
Lens Group 1
J7 1 3 2
J13
2 1
J15
EOT
LG2
EOT
LG3
EOT
LG4
+12V 2
+24V 1
Sense 3
Gnd 4
J26
24-9812
-0
6
5
0
J33
J34
3 N/C
25-9812-0966-01
4 Adjust Status
5 Lamp On/Off
1 Gnd
2 Power Adjust
25-9812-0966-02
J10
J18
J12
J14
J11
J8
J16
25-9812-0969
Red 22x4
Red 22x4
Red 22x4
25-9812-0969
Blk 22x4
Blk 22x4
Blk 22x4
25-9812-0968
25-9812-0980-01
Red 22x10
Red 22x10
Red 22x8
Blk 22x10
Blk 22x8
Blk 22x10
Red 22x2
Red 22x2
Blk 22x2
Blk 22x2
Red 22x2
Red 22x2
Blk 22x2
Blk 22x2
Blk 22x2
Red 22x2
Red 24
Blk 24
Wht 24
2
3
1
25-9812-0980-02
+12V 2
Gnd 4
Sense 3
+24V 1
Fan
12VDC
Tip Pinch
Blk 24
Red 24
Whtl 24
Iris
12VDC
Fan
Yel 26
Red 26
Blk 26
23-9812-0991
23-9812-0994
23-9812-0992
Iris-Gobo
Fan
12VDC
23-9812-0993
Main
12VDC
Fan
Wht 26
Red 26
Blk 26
25-9812-0983
Sensor
PCB
Wheel
Gry 24
Blk 24
Red 24
Wht 24
Brn 24
Yel 24
Vio 24
24-9812-0658
R2
J1
Red 24
24-9812-0655
PCB
Wheel
Sensor
R1
Gry 24
Blk 24
Brn 24
Wht 24
Vio 24
Yel 24
J1
25-9812-0983
24-9812-0570
Diffuser
Sensor PCB
J1
1 +5V
3 Gnd
2 Sense
Bus
CAN
J29
J28
1 Red 24
2 Wht 24
3 Blk 24
J3
Bus
CAN
Max Spd 5
Spd Cntl 4
Gnd 2
J39
+24V 1
Tach 3
Gobo Fan 1
Gobo Fan 2
25-9812-0982
Wht 26
Blk 26
Red 26
24-9812-0653
Iris
Sensor PCB
J1
1 +5V
3 Gnd
2 Sense
26x3
25-9812-0984
26x3
26x3
26x3
Sensors
EOT
LG2
LG1
J1
LG3
LG4
J2
25-9812-0958 25-9812-0957
Yoke
Gnd Stud
G
Gnd Stud
Head
G
TILT
AXIS
AXIS
PAN
25-9812-0962
25-9812-0975
25-9812-0977 Orn 22
Bulkhead
Mounting
Rear
25-9812-0976 Red 22
25-9812-0980-03
25-981
2-09
8
0
-0
4
25-9812
-0
9
7
0
25-9812-0973
25-
9812-
0
9
7
0
25-9812-0970
1
2
3
4
5
6
25-9812-0996
Jumper
25-9812-0981
TYPICAL
23-9812-0669-03
23-9812-0669-02
23-9812-0668-01
TYPICAL
25-9812-0985-02
23-9812-0668-03
G
Gnd Screw 2
Chassis
Blk 12
Wht 12
Red 22x2
Red 22x2
Blk 22x2
Blk 22x2
Can +
Can -
Gnd
2 Wht 24
3 Blk 24
1 Red 24
HOT
Switch
G
J1
J2
J3
J4
Relay
23-9812-3327
HOT
Screw
Fan 1
24VDC
Ballast
LEFT EXT 8"
23-9812-0987-02
Gnd 2
+24V 1
Output
Fan 1
Red 26
Blk 26
Wht 26
3
J2
4 N/C
1 +24V
3 Gnd
2 Fail
23-9812-0987-01
23-9812-0987-01
DMX LED
HEAD
Orn 28
Red 20
Red 26 1
Blu 26 2 Brake
J15
Tilt
J9 J14
Gry 26
Yel 26
Brn 26
Grn 26
Blu 26
Wht 20
Blk 20
Encode
rs
Yel/Wht 28
Blue 28
Yel 28
Orn/Wht 28
Blu/Wht 28
Blk 28
Red 28
2
1
3
21-9812-0719
Mechanism
Tilt Drive
Tilt Motor
J13
B
lk
26
3
Wht 26 2 Red 26
1
J5
Tilt COT
Sensor
Pan/Tilt
Controller PCB
24-9812-0773
Bus
J3
J2
CAN
Ribbon
Cable
25-9
812-0
9
8
6
-0
2
J16
J7
J12
J11
Brake
Pan
J6
J10 J8
32
1
Sensor PCB
25-9812-0979
Sense
Gn
d
+5V
Tilt COT
Pan Motor
YOKE
LVS Status
J6
1 Gnd
2 DC OK
3 N/C
25-9812-0967
G/Y 24
Gry 24
1 I Monitor
5 Remote On
4 Power Good
2 I Share
3 Control Gnd
6 V Sense -
7 V Sense +
Lines
Control
LVS
G/Y 24
Gry 24
CN3
Port 1
Controller PCB
24-9812-0870
Main
25-9812-0953
73-7200-0006-0
10
9
8
7
6
5
4
3
1
2
1
2
3
4
5
N/C 4
Gnd
+24V
+24V
Gnd
4
1
3
2
+24V
+24V
Gnd
Gnd
4
3
2
1
Red 24 1
Wht 24 2
Blk 24 3
3
2
1
Blk
24
Wht 24 Red 24
2
1
3
1 N/C
1 N/C
4 Gnd
3 Sense
2 +12V
Yel 26
Red 26
Blk 26
1 2 3
3 2 1 Motor
R2 Index
Stepper
44-5036-0001
Ye
l 2
6
Red 26 Bl
u 2
6
1 11
20 10
25-9812-0973
Bus
CAN
23-9812-0669-09
Lens Group 4
Cable
Ribbon
TYPICAL
Motor Assy
B
lu 26
Gr
y 2
6
B
rn 26 Ye
l 2
6
Grn 26
Red 20 Wh
t 2
0
Bl
k 2
0
Bl
k 2
6
Wh
t 2
6
LG1
EOT
J1
1 2 3
R
ed 2
6
24-9812-0510
TYPICAL
Ribbon
Cable
.187 Faston
.250 Faston
(Not Used)
Use J40
Main Fan
Encode
rs
25-9
812-0
9
8
6
-0
1
1 Red 26
2 Blu 26
Yel/Wht 28
Orn/Wht 28
Blu/Wht 28
Blk 28
Red 28
Yel 28
Blue 28
Orn 28
21-9812-0718
Pan Drive
Mechanism
Ribbon
Cable
Red 20
Blk 20
Grn 26
Wht 20
Gry 26
Brn 26
Blu 26
Yel 26
10
4
1
3
2
7
6
5
9
8
2
5
3
4
1
23-9812-0995-01
Battery
Backup
Pack
2
Red 24
Orn 24
Blk 24
1
Blk 24
Red 24
2 (Gnd) (+3.7V) 1
Wake Switch
14
2
15
1
Encoder
Position Position
Encoder
1
15
AXIS
TILT
2
14
YOKE CHASSIS
HEAD YOKE CHASSIS YOKE
25-9812-0997