Equipment grounding / safety recommendations, Ransburg – Ransburg RMA-560 Single_Dual Purge Direct A13364 User Manual

Page 27

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NOTE

EQUIPMENT GROUNDING /

SAFETY RECOMMENDATIONS

In electrostatic coating systems, the flow of high

voltage power from the power supply to the

atomizer is insulated from ground and isolated

from all other functions equipment. When the

voltage reaches the atomizer, it is transferred

to the coating material where, by introducing a

negative charge, it causes the atomized fluid to

seek the nearest positive ground. In a properly

constructed and operated system, that ground will

be the target object.

The directed conduction of the electric charge,

through its array of wires, cables, and equipment,

is accompanied by a variety of stray electrical

charges passing through the air by various means

such as: air ionization, charged particles in the

air and radiated energy. Such charges may be

attracted to any conductive material in the spray

area. If the conductive material does not provide

a safe drain to electrical ground, which will allow

the charge to dissipate as fast as it accumulates,

it may store the charge. When its electrical stor-

age limit is reached, or when it is breached by

external circumstances (such as the approach

of a grounded object or person, or one at lower

potential), it may discharge its stored charge to

the nearest ground. If there is no safe path to

ground (such as a ground wire or braided cable) it

may discharge through the air as a spark. A spark

may ignite the flammable atmosphere of a spray

area. The hazard area extends from the point

of origin up to as much as a twenty-foot radius.

(See the NFPA-33 for definition and limitations of

a hazard area.)

It is simple, but vital matter to be sure that all con-

ductive objects within the spray area are grounded.

All cabinets, housing, bases, supports, and stands,

which are not by design, insulated from ground, be

connected directly and

INDIVIDUALLY to earth

ground. Resting on a concrete floor or being

attached to a building column may not always

be sufficient ground.

In order to provide the best ground connection

possible, always attach a ground wire or insulated

braided cable the terminal indicated by the ground

symbol and then to a proven ground. Always

check ground connections for integrity. Some

items, such as rotators and paint stands, may be

supported on an insulator, but all components of

the system up to the insulator

MUST be grounded.

†

Ransburg recommends that ground

connections to earth ground be 3/4” in-

sulated copper braided wire. Grounds

between assemblies within a machine

should be run to a central point within the

machine using #18 insulated stranded

copper wire minimum. All connections

should be mechanically sound and have

less than 5 ohms of resistance between

assemblies and the common point. The

resistance between the central point

and earth ground should be less than 5

ohms as well.

Where items are mounted directly on structur-

al components such as building columns, the

ground connection MUST still be made. In many

cases the structural component may be painted

or coated with an insulated material and in all

cases, the equipment will provide the necessary

connection at one end, but the user must be sure

that the other end is secured to an earth ground.

This may be achieved by the use of a standard

ground clamp (properly secured), by brazing or

by piercing the structural component enough to

assure connection. All ground connections should

be made to the most conductive metallic structural

ground available.

To be sure that everything is properly grounded,

the following steps should be undertaken at least

daily:

1. Inspect all ground wires. Look for good, firm

joints at all points of connection. Look for

breaks in the ground wire. Repair all defects

IMMEDIATELY!

2. Inspect the floor or grates for excessive

accumulation of dried coating material or

other residue. If there is any, remove it!

RMA-560 Single/Dual Purge Direct Charge - Installation

Ransburg

LN-9278-13

24

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