Badger Meter M-Series M4000 User Manual

Page 13

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13

Coil Wiring in Amplifi er Junction Box
To connect the coil wires in the amplifi er junction box:

1. Strip the cable jacket back 2 inches (50mm).
2. Strip the 2 wires back ¼ inch (6mm).
3. Connect the wires to the compression style screw

terminals of the amplifi er junction box.

SHIELD

RED
GREEN
BLACK
WHITE

BELDEN 9155 OR EQUIVALENT

SHIELD

BELDEN 8770
OR
EQUIVALENT

RED
CLEAR

SEAL

SHIELD

RED

CLEAR

FOLLOW NEC 504

BLACK

WHITE

GREEN

PINK

C1 C2 SHLD

E1

SHLD

+5V

E1

SHLD

E2

EP

SHLD

-5V

+5V

-5V

EP

E2

SHLD

CONDUIT SEAL LOCATED AT
ENCLOSURE ENTRY PER 505.18

FOR ZONE 1 INSTALLATIONS

COIL WIRES

Red to terminal labeled –

C1

Clear to terminal labeled –

C2

4. Connect conduit to junction box. Use a NEMA 4X ½ inch

NPT fi tting.

5. Install protective plastic cover over terminal blocks.
6. Attach the amplifi er junction box chamber cover.

OUTPUT WIRING
The Badger

®

M-4000 Meter converts liquid fl ow into

electrical signal(s). With proper output wiring and amplifi er
programming, the signal(s) are sent to, and used by,
processing equipment used in operations or other
procedures.

NOTE: Output wires and terminals are the same for meter
mount or remote mount meters

Output wiring requires 18 to 22 AWG maximum, shielded
wire (not supplied). Signal wire insulation temperature class
should exceed the maximum temperature where installed
(typical, 185°F, 85°C).

Use conduit and conduit fi ttings (not supplied) rated for Class
I, Div 1 hazardous locations.

Output Wire Connections

·

Properly trained personnel must perform all
installation and/or repair procedures.

·

Disconnect power to the unit before attempting any
installation or maintenance.

To connect control signal wires:
1. Remove the connections chamber cover. If necessary,

use a strap wrench.

2. Remove the two terminal block wire port access screws.
3. Connect output wires to processing equipment.
4. Group and place output wires in conduit. Position conduit

at amplifi er terminal block wire ports.

5. Connect conduit to control output signal wires ports.
6. Run output wires through wire ports, into amplifi er

terminal chamber.

7. Strip output wires back ¼ inch (6mm).
8. Connect output wires to terminals (see below).

NOTE: Use twisted pair shielded wire for all output wiring.
Belden #1266A or equivalent.

Amplifi er Output Wire Terminal Block Connections:
Reference Control Signal Wiring Diagrams on next two pages.

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