Badger Meter M-Series M4000 - Manual (Page 3)

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TABLE OF CONTENTS
Disclaimer ..................................................................................................................................................................................... 2
Questions or Service Assistance................................................................................................................................................ 2
Product Identifi cation Information .............................................................................................................................................. 2
SAFETY PRECAUTIONS and INSTRUCTIONS ........................................................................................................................... 4
Equipment Unpacking, Inspection, Moving and Return Policies .................................................................................................... 4
Rigging, Lifting, Moving Large Units ............................................................................................................................................... 4
Instructions Specifi c to Hazardous Area Installations ............................................................................................................. 5
METER DESCRIPTION ................................................................................................................................................................. 6
Empty Pipe Detection ..................................................................................................................................................................... 6
Amplifi er Mounting Options ............................................................................................................................................................ 6
Meter Mount ................................................................................................................................................................................... 6
Remote Mount ................................................................................................................................................................................ 6
METER/AMPLIFIER LOCATION, ORIENTATION and APPLICATIONS ...................................................................................... 6
Remote Amplifi er Outdoor Location ............................................................................................................................................... 6
Temperature ................................................................................................................................................................................... 6
Pipelines and Fluid Flow ................................................................................................................................................................. 7
Meter Orientation ............................................................................................................................................................................ 7
Vertical Placement .......................................................................................................................................................................... 7
Horizontal Placement ..................................................................................................................................................................... 7
Straight Pipe Requirements ............................................................................................................................................................ 7
Pipe Reducer Requirements .......................................................................................................................................................... 7
Chemical Injection Applications ...................................................................................................................................................... 8
Partially Filled Pipe Situations ........................................................................................................................................................ 8
Meter Gaskets and Grounding ....................................................................................................................................................... 9
METER INSTALLATION ................................................................................................................................................................ 9
Remote Mount Amplifi er ............................................................................................................................................................... 10
Remote Mount Amplifi er/Detector Wiring ..................................................................................................................................... 10
Detector Junction Box................................................................................................................................................................... 10
Remote Mount Wiring Diagram .................................................................................................................................................... 11
Electrode and Coil Wiring from Detector Junction Box to Remote Mount Amplifi er Junction Box ................................................ 12
Electrode Wiring .......................................................................................................................................................................... 12
Coil Wiring ................................................................................................................................................................................... 12
Output Wiring ................................................................................................................................................................................ 13
External Disconnect ..................................................................................................................................................................... 15
AC Power Wiring ........................................................................................................................................................................... 15
Adjustable Display/Control Card ................................................................................................................................................... 15
AMPLIFIER CONTROLS, CONTROL METHODS AND DATA DISPLAY PROGRAMMING ...................................................... 16
Card Display and Controls ............................................................................................................................................................ 16
Two Programming Methods .......................................................................................................................................................... 17
Main Screen(s) ............................................................................................................................................................................. 17
Password ...................................................................................................................................................................................... 18
Amplifi er Access Switches/Buttons .............................................................................................................................................. 18
How to Program ............................................................................................................................................................................ 19
What to Program .......................................................................................................................................................................... 22
PROGRAMMING REQUIRED PARAMETERS ............................................................................................................................ 22
Input a Password .......................................................................................................................................................................... 22
Set Flow Units .............................................................................................................................................................................. 23
Set Full Scale Flow ....................................................................................................................................................................... 23
Set Low Flow Cutoff ..................................................................................................................................................................... 23
Set Flow Direction ........................................................................................................................................................................ 24
Set Damping Factor ...................................................................................................................................................................... 24
Empty Pipe Calibration ................................................................................................................................................................. 24
Pulse Output ................................................................................................................................................................................. 25
Analog Output ............................................................................................................................................................................... 27
DETECTOR SPECIFICATIONS ................................................................................................................................................... 29
AMPLIFIER SPECIFICATIONS ................................................................................................................................................... 30
MAINTENANCE ........................................................................................................................................................................... 31
Flow Tube and Electrode Cleaning ............................................................................................................................................... 31
Fuse Replacement ....................................................................................................................................................................... 31
Amplifi er PCB Stack Replacement ............................................................................................................................................... 32
FLOW CHART - MENU STRUCTURE ......................................................................................................................................... 34