Rockwell Automation FactoryTalk Scheduler Users Guide - Manual (Page 22)

F ACTORY T ALK S CHEDULER U SER ’ S G UIDE
16
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This matrix shows the setup time for an operation based on the previous production lot
that was processed at this work cell. For example, if the last production lot was
Handlebar, then the setup time to produce a Neck Post is .26 hours.
Bend Setup Matrix: BM
W ELD
This work cell is also utilized for operations necessary to produce the component parts
required for the subassemblies. The process (per item) durations are part dependent. These
work cells are manned by a dedicated operation and do not require labor from the labor
pool. The setup duration for this work cell depends upon the frame type; i.e., we have a
different setup time for an SHP Frame and an SSD Frame. The setup time required to
change to an SHP Frame is 0.72 hours, and the time required to change to an SSD Frame
is 0.70 hours.
Process plans
There are eight different manufacturing order types, each with a different process plan or
routing.
F
INAL
A
SSEMBLY AND
P
ACK
The process plans for assembly and packing of the SHP Red, SHP Blue, SSD Red, and
SSD Blue bicycles contain a single assembly operation. In this operation, a bicycle is
assembled from its components and subassemblies and then packaged for shipping. The
process plan for SHP Red Bicycle final assembly is summarized below.
SHP Red Bicycle Plan
SSD Frame SHP Frame Handlebar Neck Post
SSD Frame 0.00 0.35 0.84 0.32
SHP Frame 0.42 0.00 0.84 0.32
Handlebar 0.93 0.97 0.00 0.28
Neck Post 0.75 0.78 0.39 0.00
Seq
# Operation Work Cell
Setup
Time
Process
Time
Additional
Resources Notes
10 Assemble
and Pack
Assembly
and Pack 0.37 0.43 Labor (2) Components required
10
ASSEMBLE
AND PACK