Hypertherm MAX200 Service Manual User Manual

Page 10

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TABLE OF CONTENTS

MAX200

Service Manual

vii

14

Replacement .............................................................................................................................................................................3-36

Individual Torch Leads .................................................................................................................................................................3-36

Removal ......................................................................................................................................................................................3-36

Replacement .............................................................................................................................................................................3-38

MAX200 Rev 1 90° Hand Torch Lead Set Assemblies.......................................................................................................3-39

MAX200 Rev 1 Machine Torch Removal and Replacement ........................................................................................................3-40

Removal ...........................................................................................................................................................................................3-40

Replacement...................................................................................................................................................................................3-40

MAX200 Rev 1 Machine Torch Lead Set and Individual Leads Removal and Replacement ...............................................3-42

Torch Lead Set ..............................................................................................................................................................................3-42

Removal ......................................................................................................................................................................................3-42

Replacement .............................................................................................................................................................................3-42

Individual Torch Leads .................................................................................................................................................................3-44

Removal ......................................................................................................................................................................................3-44

Replacement .............................................................................................................................................................................3-44

PAC200T/E Torches Removal and Replacement ..........................................................................................................................3-46

Removal ...........................................................................................................................................................................................3-46

Replacement...................................................................................................................................................................................3-46

PAC200T/E Torch Lead Assembly Removal and Replacement ................................................................................................3-48

Removal ...........................................................................................................................................................................................3-48

Replacement...................................................................................................................................................................................3-48

Increase or Decrease PAC200T/E Torch Lead Length .................................................................................................................3-50

Adjust Plasma Gas........................................................................................................................................................................3-53

Section 4 PARTS LIST ........................................................................................................................................................

4-1

Introduction ..................................................................................................................................................................................................4-2

Front Wall Outside – MAX200 Power Supply....................................................................................................................................4-5

Control Panel SA – MAX200 Power Supply.......................................................................................................................................4-7

Base Plate – MAX200 Power Supply ...................................................................................................................................................4-9

Plasma Gas SA – MAX200 Power Supply .......................................................................................................................................4-11

Center Wall Left Side – MAX200 Power Supply ............................................................................................................................4-13

Center Wall Right Side – MAX200 Power Supply .........................................................................................................................4-15

Front Wall Inside – MAX200 Power Supply .....................................................................................................................................4-17

Chopper SA Front Wall Inside Left – MAX200 Power Supply ....................................................................................................4-19

Chopper SA Front Wall Inside Right – MAX200 Power Supply..................................................................................................4-21

Rear Wall Inside – MAX200 Power Supply ......................................................................................................................................4-23

Spark Gap Assembly – MAX200 Power Supply .............................................................................................................................4-25

High Frequency and I/O PCB – MAX200 Power Supply..............................................................................................................4-27

Rear Wall Outside – MAX200 Power Supply ..................................................................................................................................4-29

Recommended Spare Parts ..................................................................................................................................................................4-30

MAX200 Rev 1 Hand Torch Consumables.......................................................................................................................................4-33

Hand Torch Consumable Parts Kit ......................................................................................................................................................4-33

MAX200 Rev 1 Hand Torch Assemblies ...........................................................................................................................................4-35

Hand Torch Lead Assembly Parts .......................................................................................................................................................4-36

Hand Torch Lead Extensions ................................................................................................................................................................4-37

MAX200 Machine Torch Consumables .............................................................................................................................................4-39

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