Hypertherm MAX200 Service Manual - Manual (Page 79)

3-38 MAX200 Service Manual
MAINTENANCE
5. Holding one end of the the torch lead, pull the sheath (9) off of the torch lead.
6. Cut the tape (every 18 inches) that holds the torch leads together.
7. Remove the lead (1-6) requiring repair or replacement.
Replacement
1. Replace the repaired or replacement lead with the other leads.
2. Ensure the lead lengths (1-6) at both ends are in accordance with those called out in Figure 3-5.
3. Tape the leads together every 18 inches.
4. Slide the sheath (9) over the torch lead ends and pull the sheath until it approximates the length requirements
called out in Figure 3-5.
5. Tape both ends of the sheath to the torch lead.
6. Slide the shrink tubing (8) over each end of the sheath. Heat the shrink tubing until it tightly bonds around the
sheath and torch lead.
7. Connect the torch lead to the power supply.
8. Connect the torch lead to the torch.