Chapter 9 troubleshooting, 1 action to be taken upon occurrence of problem – IAI America SCON-CA User Manual

Page 247

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Chapter 9

Troubleshooting

237

Chapter 9 Troubleshooting

9.1 Action to Be Taken upon Occurrence of Problem

Upon occurrence of a problem, take an appropriate action according to the procedure below in

order to ensure quick recovery and prevent recurrence of the problem.

1) Check the status indicator LEDs on the controller.

LED

Indication

Status

Green Light is turned ON.

System ready (normal CPU operation)

PWR

OFF

Power OFF

Green Light is turned ON.

Servo ON (Operation Available)

Flashing in green

Automatic servo is OFF

SV

OFF

Servo OFF

ALM

Orange Light is turned ON. Occurrence of alarm

(operation release or cold start level alarm)

EMG

Red Light is turned ON.

Emergency stop condition (regardless of alarms)

2) Check whether an alarm occurs on the host controller (PLC, etc.).

3) Check the voltage of the main power supply.

4) Check the voltage of power supply for the PIO.

5) Check the voltage of the power supply for brake (For the actuator with the brake).

6) Alarm Check

(Note1)

Check the alarm code on the teaching tool such as PC software.

7) Check the connectors for disconnection or connection error.

8) Check the cables for connection error, disconnection or pinching.

Before performing a continuity check, turn off the power (to prevent electric shocks) and

disconnect the cables of measuring instruments (to prevent accidental power connection

due to sneak current path).

9) Check the I/O signals.

Using the host controller (PLC, etc.) or a teaching tool such as PC software, check the

presence of inconsistency in I/O signal conditions.

10) Check the noise elimination measures (grounding, installation of surge killer, etc.).

11) Check the events leading to the occurrence of problem

(Note 1)

, as well as the operating

condition at the time of occurrence.

12) Analyze the cause.

13) Treatment

Note1: If parameter No. 111 (Selection of using calendar function) is set to “1” (use), it is

possible to know the date and time at which the alarm occurred.

Set the date and time from the teaching tool such as PC software at the first

power-on of the controller.

The date and time data set once is retained for about 10 days if the power supply

of the controller is OFF. Unless the setting is conducted or the clock data is lost,

the clock shows 00/01/01 00:00:00 when the power is turned ON. Even if the date

and time data is lost, the generated error code is retained.

Alarms subject to this function only include those in 9.4 Alarm but do not include

errors in the teaching tool such as PC software.

Request:

In troubleshooting, exclude normal portions from suspicious targets to narrow down

the causes. Check 1) to 11) described above before contacting us.

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