Unable to obtain proper setting on relief valves, Discharge valves are difficult to operate – Hale 80FC User Manual

Page 76

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Troubleshooting

76

Pump Ends

p/n: 029-0020-61-0

Relief Valve Does
Not Relieve Pres-
sure When Relief
Valves are Closed
- continued.

Relief valve
inoperative.

• Possibly in need of lubrication. Remove valve from pump, disman-

tle, clean and lubricate.

• Refer to relief valve manual and follow maintenance instructions for

disassembly, cleaning and lubrication.

Relief Valve Does
Not Recover and
Return to Origi-
nal Pressure Set-
ting After
Opening Valves.

Dirt in system causing
sticky or slow reaction.

• Check and repeat proper procedures for setting the relief valve

system.

See Section 3 Operation, heading 3.5 “Relief Valve Procedures” on

page 50.

Relief valve
inoperative.

• Blocked bleed orifice - clean the bleed orifice with a small wire or

straightened paper clip.

• Refer to relief valve manual and follow maintenance instructions for

disassembly, cleaning and lubrication.

Relief Valve
Opens When Con-
trol Valves are
Locked Out.

Drain hole in housing,
piston or sensing valve
is blocked.

• Clean the valve drain hole with a small wire or straightened paper

clip.

• Refer to relief / sensing valve manual and follow maintenance

instructions for disassembly, cleaning and lubrication.

Unable to Obtain
Proper Setting on
Relief Valves.

Using the wrong proce-
dures.

• Check instructions for setting the relief valve and reset.

See Section 3 Operation, heading 3.5 “Relief Valve Procedures” on

page 50.

Blocked strainer.

• Check and clean the strainer in the supply line from the pump dis-

charge to the control valve. Check truck manual for location.

Also see Section 4 Preventive Maintenance, heading “Intake

Strainers” on page 60.

• Check and clean tubing lines related to the relief and control

valves.

Dirty control valve.

• Remove the control valve and clean.

“Hunting” condition.

• Insufficient water supply from the pump to the control valve.

• Check the strainer and relief valve system for flow restrictions.

• Remove and clean the control valve.

Discharge Valves
Are Difficult to
Operate.

Chart continued on

next page.

Lack of lubrication.

• Recommended weekly lubrication of discharge and suction valve.

• Use a good grade, petroleum based, silicone grease.

• For Hale Products, SVS Valves, etc., use Never-Seez

®

White

Food Grade with PTFE.

Also see Section “Appendix C1: Lube and Sealant Specifica-

tions” on page 139.

• Refer to separate valve manual for additional information.

Condition

Possible

Cause

Suggested Corrective Action

Figure 5-2: Troubleshooting Chart

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