9 hardware – JLG 3246ES Service Manual User Manual

Page 174

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SECTION 6 - DIAGNOSTIC TROUBLE CODES

6-22

– JLG Lift –

3121166

9956 POWER MODULE FAIL-

URE - INTERNAL ERROR

Drive, Steer, & Lift Prevented

• The System Module’s field current control or MOS-

FET’s are malfunctioning.

• Cycle machine, if error still exists, replace System

Module.

• ZAPI - HEALTH (Status LED) - FLASHING

9957 POWER MODULE FAIL-

URE - INTERNAL ERROR

Drive, Steer, & Lift Prevented

• The System Module’s hardware that generates an

interrupt at 36V and 12V did not respond properly at
power-up.

• Cycle machine, if error still exists, replace System

Module.

• ZAPI - HEALTH (Status LED) - FLASHING

9958 POWER MODULE FAIL-

URE - INTERNAL ERROR

Drive, Steer, & Lift Prevented

• The System Module’s pump current measurement or

MOSFET are malfunctioning.

• Pump current measurement >2.74V or <2.26V for

200mS while idle.

• Cycle machine, if error still exists, replace System

Module.

• ZAPI - HEALTH (Status LED) - FLASHING

9960 POWER MODULE FAIL-

URE - INTERNAL ERROR

Drive, Steer, & Lift Prevented

• The System Module detected an issue with the trac-

tion current measurement or the MOSFET’s.

• Armature current feedback >2.74V or < 2.26V while

idle

• Cycle machine, if error still exists, replace System

Module.

• ZAPI - HEALTH (Status LED) - FLASHING

9962 POWER MODULE FAIL-

URE - INTERNAL ERROR

Drive, Steer, & Lift Prevented

• The System Module’s temperature feedback is >4.9V

or <0.1V.

• Cycle machine, if error still exists, replace System

Module.

• ZAPI - HEALTH (Status LED) - FLASHING

9963 POWER MODULE FAIL-

URE - INTERNAL ERROR

Drive, Steer, & Lift Prevented

• The System Module detected a mismatch in the

redundant RAM information stored in the power PCB.

• Cycle machine, if error still exists, replace System

Module.

• ZAPI - HEALTH (Status LED) - ON

9964 POWER MODULE FAIL-

URE - INTERNAL ERROR

Drive, Steer, & Lift Prevented

• The System Module’s analog to digital converter does

not respond for the interface PCB.

• Cycle machine, if error still exists, replace System

Module.

• ZAPI - HEALTH (Status LED) - FLASHING

9969 POWER MODULE FAIL-

URE - INTERNAL ERROR

Drive, Steer, & Lift Prevented

• The System Module’s MC/EB/EV/DV Enable is always

on. This is internal fault.

• Cycle machine, if error still exists, replace System

Module.

• ZAPI - HEALTH (Status LED) - FLASHING

9-9 Hardware

DTC

FAULT MESSAGE

DESCRIPTION

CHECK

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