Overview, Installation and alignment, 2 mechanical mounting procedure – Banner EZ-SCREEN Low-Profile Safety Light Curtain Systems User Manual

Page 29: 1 sensor mounting

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P/N 133487

D

27

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

Overview

P/N 140044 rev.

E

27

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN LP
Instruction Manual

Installation and Alignment

Figure 3-9. Installation of multiple pairs; alternate emitters and

receivers to avoid optical crosstalk.

3.2 Mechanical Mounting Procedure

Once the mechanical layout considerations of Section 3.1 are

addressed, mount the sensors and route the cables.

3.2.1 Sensor Mounting

Emitter/receiver pairs may be spaced from 0.1 m to 7 m (4" to

23') apart. This distance is reduced if corner mirrors are used

(see Section 3.1.7).
Each sensor is shipped with two end-cap brackets and at

least two side-mount brackets. The supplied end-cap brackets

allow 360° rotation. Side-mount brackets allow 30° rotation

in one direction, and 10° in the other (see Figure 3-10). Side-

mount brackets may be mounted on either or both sides of the

housing. If additional rotation is required, see the accessory

brackets in Section 2.4.
Center-mounted side brackets must be used with longer

sensors, if they are subject to shock or vibration. In such

situations, the sensors are designed to be mounted with up to

690 mm unsupported distance (between brackets). Sensors

830 mm and longer are supplied with one or more additional

side brackets for center-mounting (see Figure 3-10).

Mounting the End-Cap Brackets

1. From a common point of reference (ensuring the minimum

safety distance calculated in Section 3.1.1), measure to

locate the emitter and receiver in the same plane, with their

midpoints directly opposite each other. Important: The

connector ends of both sensors must point in the same

direction (see Figure 3-5 and warning, Section 3.1.4).

Loosely mount the brackets to the desired surface, using

the supplied M5 bolts and nuts, or user-supplied hardware.

Brackets may face “in” or “out,” as desired (see Figure 2-6).

2. Attach the end-cap bracket plate to each end of the sensor,

using the supplied M3x6 screws.

3. Position the emitter and receiver in their brackets, as shown

in Figure 3-11. Loosely attach the front bracket plate to the

bracket, at each end.

4. Verify that the sensor windows directly face each other.

Measure from a reference plane (e.g., a level building floor)

to the same point(s) on the emitter and receiver to verify

their mechanical alignment. Use a carpenter’s level, a

plumb bob, or the optional LAT-1 Laser Alignment Tool (see

Section 2.5) or check the diagonal distances between the

sensors, to achieve mechanical alignment; see Figure 3-11.

Final alignment procedures are explained in Section 3.4.

5. Tighten all fasteners.

a. Two pairs

in a horizontal

plane

b. Two or three pairs stacked

(or alternate receiver/

emitter positions)

Receiver 1

Emitter 1

Scan
Code 1

Receiver 2

Emitter 2

Receiver 3

Scan
Code 2

Scan
Code 2

Emitter 3

Receiver

Emitter

Receiver

Emitter

Emitter

Horizontal
Receiver

Horizontal
Emitter

Receiver

Scan Code 1

Scan Code 2

c. Two pairs at right angles

d. Multiple pairs

in a horizontal plane

Opaque

Shield

Receiver 1

Emitter 1

Receiver 2

Emitter 2

Scan Code 2

Receiver 3

Emitter 3

Scan Code 1

Scan Code 2

Scan Code 1

Scan Code 1

Example shows 2 methods: either alternate scan codes

or insert an opaque shield when multiple

pairs face the same direction

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