Overview, Installation and alignment, 3 initial electrical connections – Banner EZ-SCREEN Low-Profile Safety Light Curtain Systems User Manual

Page 32: Warning

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30

P/N 133487

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

Overview

30

P/N 140044 rev.

E

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN LP

Instruction Manual

Installation and Alignment

3.3 Initial Electrical Connections

Lockout/tagout procedures may be required (refer to OSHA

29CFR1910.147, ANSI Z244-1, or the appropriate standard

for controlling hazardous energy). Following relevant electrical

standards and wiring codes, such as the NEC, NFPA79 or

IEC60204-1, always connect earth ground (green/yellow

wire, see Figures 3-23 through 3-26). Do not operate the

EZ-SCREEN LP System without an earth ground connection.

See the warning at right.
Make the electrical connections in the order described in this

section. Do not remove end-caps; no internal connections are

to be made. All connections are made via RD or pigtail QD

connections.

Emitter Cordset

EZ-SCREEN LP emitters use an 8-pin cordset, but not all

conductors are used. The other wires are in place to allow a

parallel connection (color-for-color) to the receiver cable (see

Figure 3-22), providing sensor interchangeability (or “swapability”);

either sensor may be installed at either cordset connection.

In addition to providing similar cabling, this wiring scheme is

advantageous during installation, wiring, and troubleshooting.

Receiver Cordset

Do not connect any wires to the machine control circuits

(i.e., OSSD outputs) at this time. For the initial power-up and

checkout, NO EDM must be configured. Locate the orange and

orange/black wires (pins 2 and 3) and temporarily connect the

ends of the wires to each other (but not to the machine at this

time). Take precautions to prevent the wires from shorting to

ground or to other sources of energy (e.g., terminate with the

included wire-nut). Final EDM wiring must be completed later.
If used, connect the external reset switch to the reset wire

(violet) on the receiver cable and to 24V dc (see Figures 3-24

and 3-26). See warning in Section 3.1.3 about the physical

location of the reset switch. The reset switch must be a normally

open switch that is held closed for approximately 1/4 second,

but no longer than 2 seconds, and then re-opened to accomplish

the reset. The switch must be capable of switching 10 to 30V dc

at 30 mA.

Figure 3-13. Maximum machine interface cable length versus

total load current (OSSDs + Aux)

NOTE: Maximum cordset lengths are intended to ensure that

adequate power is available to the EZ-SCREEN LP when

the supply is operating at +24V dc – 15%.

Maximum Machine Interface Cordset Length*

EZ-SCREEN LP

Receivers in

Cascade

Total Load Current (OSSD 1 + OSSD 2 + Aux Out)

0.1A

0.25A

0.5A

0.75A

1.0A

1.25A

1

78.9 m
(259')

62.5 m
(205')

46.6 m
(153')

37.2 m
(122')

30.8 m
(101')

26.5 m
(87')

2

43.3 m
(142')

37.8 m
(124')

31.4 m
(103')

26.8 m
(88')

23.5 m
(77')

20.7 m
(68')

3

29.6 m
(97')

27.1 m
(89')

23.5 m
(77')

20.7 m
(68')

18.6 m
(61')

17.1 m
(56')

4

22.6 m
(74')

21.0 m
(69')

18.9 m
(62')

17.1 m
(56')

15.5 m
(51')

14.3 m
(47')

* RDLP-8..D or QDE-8..D model cordsets, see Section 2.3; may require multiple cables.

See Section 7.4 for cascade installations.

NOTE: Emitter and receiver power (current) requirements are accounted for. The above

values represent additional current draw that must be accounted for.

WARNING . . .

Proper Electrical Hookup

Electrical hookup must be made by Qualified Personnel
and must comply with NEC (National Electrical Code) and local
standards.
Make no more connections to the EZ-SCREEN LP System than
are described in Sections 3.3 through 3.5.5 of this manual.
Connection of other wiring or equipment to the EZ-SCREEN LP
System could result in serious bodily injury or death.

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