B11 - removing and replacing the gas valve, Removing and replacing the gas valve – LAARS NeoTherm NTV (Sizes 399-850 MBTU/h) - Service Manual User Manual

Page 36

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Service Manual - NeoTherm 500

Removing and Replacing the Gas Valve

The modulating gas valve consists of a valve body that controls the on/off

gas flow and a negative pressure regulator. It provides the air/gas ratio

control in combination with the Venturi to the unit.
The easiest way to remove the gas valve is to remove a section of the

gas input piping, including the gas valve and the high gas pressure

switch. Once you have done this, you can separate the gas valve from

the rest of the assembly. Figure B11-1 shows how the parts are arranged.

Fig. B11-1 - Gas shutoff valve (typical)

B11

Tools and equipment required:
• Small Phillips-head screwdriver (#1)
• 3/8” and 5/16” sockets
• 4 mm Allen wrench
• Two medium-sized pipe wrenches
• Gas-resistant pipe dope or Teflon® tape
• Gas leak detection solution (“bubble spray”)
• Container for removed parts

Procedure:
1. Turn off power to the machine. Use the main discon-

nect switch on the front of the machine, just above

the control panel.

2. Remove the front and right side panels.
3. Shut off the gas at the gas shutoff valve on the right

side of the machine (yellow handle). See Fig. B11-1.

4. Unplug the wires running to the gas valve. (The

connector is keyed, and can only be plugged in one

way.) See Fig. B11-2.

Fig. B11-2 - Wiring connector for gas valve (typical)

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