Unit installation – Garland JACK IN THE BOX XG36-JIB User Manual

Page 13

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Part # JIBSM08 Rev.6 (08/04/09)

Page 13

UNIT INSTALLATION

continued

The gas valve, enrichment tube igniter and orifice must be

changed to that supplied by the Authorized Service Agency

for the gas you are changing to. On completion of changing

these three components, you should test all joints for leaks,

verify that the manifold pressure is adjusted to the value

given in the specification pages in this manual, and repeat

the burner air adjustment procedure. This is to be found

on the following page in this manual. When the burner is

correctly adjusted, the alternate rating plate decal must

be placed over the existing rating plates to reflect the new

category for which the grill is set.

To change from one gas type to another within the same

category (High to Low Calorific Value Natural Gas or vice

versa), change the orifice to that supplied by the Authorized

Service Agency.

Burner Air Adjustment

1. The Xpress Grill gas model burner is a stainless steel

rectangular assembly that receives forced air from a fan

mounted below the burner. The fan air quality can be

slightly adjusted if the flame quality is poor to the point

that the flame sensor will be unreliable.

2. Loosen the lock nut holding the air adjustment in place.

Slowly turn the air adjustment out (counterclockwise).

The flame should be stable (no lifting) and be 1/8” to 1/4”

predominately blue.

Igniter Adjustment

The Igniter location is factory set and does not normally

require adjustment. Adjustment should only be conducted

if the Micro-Amp (µA) reading taken by placing a Micro-

Amp (µA) meter in line between the ignition module and

the flame sense wire reads below 0.22 Microamps (µA). The

normal reading is around 0.80 (µA) to 1.5 (µA). If the reading

is low, the igniter can be a moved up or down to achieve the

proper signal. The following is a description of the process.

Note: the correct air fuel mixture and gas pressures must be

obtained before proceeding with igniter adjustment

1. Loosen the two 5\16” hex head #10 screws just outboard

of the igniter. This allows the igniter and its bracket

vertical movement.

2. With the Microamp meter in the flame sense line, and the

adjustment screws just loose enough to be able to move

the igniter assembly up and down, ignite the burner

and move the igniter up and down until the maximum

Microamp reading is achieved.

3. Tighten up the adjuster screws and the job is complete.

Igniter Inspection

The ignitor is next to the flame sensor in the burner

compartment. Normally, it should not require any

adjustment. If, however, the gap between the ignitor tip

and the burner is too great, or the ignitor seems to generate

a weak spark, replace the ignitor, and recheck the new

component for normal operation.

IGNITOR

FLAME SENSOR

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