7. ma output setup – Yokogawa EXAxt PH450 4-Wire Analyzer for pH and ORP User Manual

Page 36

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IM 12B07C05-01E

5-7. mA output setup

The general procedure is to first define the

function (control, output, simulate, off) of the

output and second the process parameter as-

sociated to the output.

Available process parameters depend on se-

lected “sensor type” and “measurement setup”.

Off

: When an output is set off the output

is not used and will give an output

of 4 mA

Control : A selection of P- PI- or PID control

Manual : Static output required to maintain

reset

equilibrium state with setpoint

Direction : Direct. If the process variable is too

high relative to the SP, the output

of the controller is increased (direct

action).

: Reverse. If the process variable

is too high relative to the SP, the

output of the controller is decreased

(reverse action).

Output : Linear or non linear table output.

The table function allows the

configuration of an output curve

by 21 steps (5% intervals). In the

main menu concentration can be

selected to set the concentration

range.

Simulate : Percentage of output span.

Normal span of outputs are limited

from 3.8 to 20.5 mA

Burn Low or High will give an output of 3.6

resp. 21 mA in case of Fail situation.

Note! When leaving Commissioning, Hold

remains active until switched off

manually. This is to avoid inappropriate

actions while setting up the

measurement

Proportional control

Proportional Control action produces an output

signal that is proportional to the difference

between the Setpoint and the PV (deviation or

error). Proportional control amplifies the error to

motivate the process value towards the desired

setpoint. The output signal is represented as a

percentage of output (0-100%).

Proportional control will reduce but not

eliminate the steady state error. Therefore,

proportional Control action includes a Manual

Reset. The manual reset (percentage of output)

is used to eliminate the steady state error.

Note! Any changes (disturbances) in the

process will re-introduce a steady

state error. Proportional control can

also produce excessive overshoot and

oscillation. Too much gain may result

in an unstable- or oscillating process.

Too little gain results in a sustained

steady state error.

Gain = 1/Range.

[PV units]

Integral control

Integral control is used to eliminate the steady

state error and any future process changes.

It will accumulate setpoint and process (load)

changes by continuing to adjust the output

until the error is eliminated. Small values of

integral term (I-time in seconds) provide quick

compensation, but increase overshoot. Usually,

the integral term is set to a maximum value that

provides a compromise between the three sys-

tem characteristics of: overshoot, settling time,

and the time necessary to cancel the effects of

static loading (process changes). The integral

term is provided with an anti windup function.

When the output of PI portion of the controller

is outside the control range (less than -5% or

greater than 105%), the I-part is frozen.

Derivative control

SP

PV

e

+-

++

++

+-

e

Range

∫e dt

1

T

i

T

d

dPV

dt

z

Process

Controller

Actuator

Process

The control acts on the slope (rate of change)

of the process value, thereby minimizing

overshoot. It provides “rate” feedback, resulting

in more damping. High derivative gains can

increase the rising time and settling time. It is

difficult to realize in practice because differen-

tiation leads to “noisy” signals.

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