Maintenance, 1. periodic maintenance, 2. periodic maintenance of the sensor – Yokogawa EXAxt PH450 4-Wire Analyzer for pH and ORP User Manual

Page 51

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IM 12B07C05-01E

7

MAINTENANCE

7-1. Periodic maintenance

The converter requires very little periodic main-

tenance, except to make sure the front window

is kept clean in order to permit a clear view of

the display and allow proper operation of the

touchscreen. If the window becomes soiled,

clean it using a soft damp cloth or soft tissue.

To deal with more stubborn stains, a neutral

detergent may be used.

When you must open the front cover and/or

glands, make sure that the seals are clean and

correctly fitted when the unit is re-assembled

in order to maintain the housing’s weatherproof

integrity against water and water vapor. The

pH measurement uses high impedance sen-

sors and may otherwise be prone to problems

caused by exposure of the circuitry to conden-

sation.

Note! Never use harsh chemicals or

solvents. In the event that the window

does become heavily stained or

scratched, refer to the parts list for

replacement part numbers.

Battery

The EXAxt converter contains a logbook

feature that uses a clock to provide the timings.

The instrument contains a lithium cell (battery)

to support the clock function when the power

is switched off. The cell has an expected work-

ing life of 10 years. Should this cell need to

be replaced, contact your nearest Yokogawa

service center.

Fuse

There is a circuit board mounted fuse protect-

ing the instrument. If you suspect that this

needs to be replaced, contact your nearest

Yokogawa service center.

7-2. Periodic maintenance of the sensor

Note! Maintenance advice listed here is

intentionally general in nature. Sensor

maintenance is highly application

specific.

To perform correctly, pH sensors should be

clean. This may be an obvious statement, but it

has some implications for routine maintenance.

The user should consider the reason behind a

drift seen in a pH sensor system, rather than to

blindly recalibrate frequently, and hope to thus

minimize the errors. Most drift in pH systems

can be traced to fouling or deposits of some

sort building up on the sensor. It is often the

case that a simple frequent cleaning regime

can replace a (too) frequent calibration with the

associated saving in labor and costly calibra-

tion solutions.

Neutralization processes where lime or soda is

used to raise the pH are well known for causing

coatings and blocking reference junctions with

the insoluble hydroxides that are precipitated.

In such an application, daily washing of the

sensors in a dilute acid will yield a far better

performance than a daily buffer calibration. It

will also take a fraction of the time.

Each application should be judged on it’s own

merits, some will have greasy deposits that will

need a soapy solution to clean, some may even

require organic solvents to remove resinous

deposits. In any case, avoid harsh chemicals

like concentrated acids and abrasive cleaners

as these will destroy the conditioning of the

sensors, and will require a re-hydration period

before full function is restored. After cleaning

the sensors, and prior to a calibration, always

rinse thoroughly in distilled water to ensure that

there is no residue of the cleaning medium to

contaminate your calibration solution.

Note! Some applications will poison simple

sensors with non-reversible chemical

changes. These systems do not

improve with cleaning. If you suspect

that your system is one of these,

contact your local Yokogawa sales

office or representative for advice. An

alternative sensor type will improve the

performance.

7. MAINTENANCE

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