Troubleshooting, 1. general, 2. calibration check – Yokogawa EXAxt PH450 4-Wire Analyzer for pH and ORP User Manual

Page 53: 3. predictive maintenance, 4. error displays and actions

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IM 12B07C05-01E

8

TROUBLESHOOTING

8-1. General

The EXAxt is a microprocessor-based con-

verter that performs continuous self-diagnostics

to verify that it is working correctly. Error mes-

sages resulting from faults in the micro-proc-

essor systems itself are monitored. Incorrect

programming by the user will also result in an

error, explained in a message, so that the fault

can be corrected according to the limits set in

the operating structure. The EXAxt also checks

the sensor system to establish whether it is still

functioning properly.

In the main display screen is a “Status Informa-

tion” button that will show

For information

For warning - a potential problem is diag-

nosed, and the system should be checked.

For FAIL, when the diagnostics have confirmed

a problem, and the system must be checked.

This button gives access to a status report

page, where

“The most applicable error” will

be displayed. (

“No errors” is displayed during

proper operation)

Explanation >> Description or error message

and possible remedies

Advanced troubleshooting >> Error code

screen that is used in conjunction with the

service manual. This data may also be needed

in the event that you request assistance from a

Yokogawa service department.

What follows is a brief outline of the EXAxt

troubleshooting procedures including possible

causes and remedies.

8-2. Calibration check

The EXAxt PH450G converter incorporates a

diagnostic check of the adjusted slope or zero

value during calibration. If the adjusted value

stays within the configured limits, it is accepted,

otherwise, the unit generates an error mes-

sage, and the calibration is rejected.

8-3. Predictive maintenance

EXAxt has a unique prediction feature. Calibra-

tion, and reference impedance data are stored

in software data logbooks. This data is then

used to calculate a prediction for maintenance

purposes.

See section 4-3-9 and 4-3-10.

8-4. Error displays and actions

All errors are shown in the “Main Display”

screen, however, the EXAxt makes a distinction

between diagnostic findings. The error mes-

sages may be set to OFF, WARN or FAIL. For

process conditions where a particular diagnos-

tic may not be appropriate, the setting OFF is

used. FAIL gives a display indication only of

that the system has a problem and inhibits the

relay control action, and can be set to trigger

the “Burn” function. “Burn-up or Burn-down”

drives the mA output signal to 21 mA or 3.6 mA

respectively.

8. TROUBLESHOOTING

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