Gear backlash, Swing drive lubrication, Gear backlash -26 swing drive lubrication -26 – JLG 600SC_660SJC Service Manual User Manual

Page 62: Swing drive shim placement -26, Swing drive pivot and mounting bolts -26, Swing drive jam nut and mounting bolt -26, Swing drive lubrication -26

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SECTION 3 - CHASSIS & TURNTABLE

3-26

– JLG Lift –

3121607

Gear Backlash

Set backlash to .010 - .015 in (0.254 to 0.381mm).

1.

Insert shim (JLG P/N 4071009) between pinion and bear-
ing on the bearing high spot. The bearing high spot
should be stamped with an "X" on the surface below the
teeth and marked with yellow paint in the tooth space.

Figure 3-17. Swing Drive Shim Placement

2.

Apply JLG Thread Locking Compound P/N 0100019 to
pivot bolt. Torque pivot bolt to 205 ft-lb (280 Nm).

3.

Remove turntable lock pin.

4.

Apply JLG Thread locking compound P/N 0100019 to
four mounting bolts. Torque mounting bolts to 30 ft-lb
(40 Nm).

Figure 3-18. Swing Drive Pivot and Mounting Bolts

5.

Loosen jam nut.

6.

Tighten jack bolt until pinion is snug against shim and
bearing, then loosen jack bolt.

7.

Apply JLG Thread locking compound P/N 0100019 to
jack bolt threads. Torque jack bolt to 50 ft-lb (68 Nm).

8.

Tighten jam nut.

9.

Torque four mounting bolts to 340 ft-lb (461 Nm).

Figure 3-19. Swing Drive Jam Nut and Mounting Bolt

10.

Remove and discard swing drive shim.

Swing Drive Lubrication

Fill Swing Drive Gearbox with 43 oz (1.27L) 90w80 gear oil with
EP additives. Oil should cover the ring gear. Torque pipe plug
23 - 24 ft-lb (31 - 32.5 Nm).

Figure 3-20. Swing Drive Lubrication

Shim

Pivot Bolt

Mounting Bolt

Jack Bolt

Mounting Bolt

Jam Nut

Drain Plug

Fill Plug

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