1 tilt sensor, 2 platform load sense, 9 hardware – JLG 1230ES Service Manual User Manual

Page 150: 7 electric motor

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SECTION 8 - DIAGNOSTIC TROUBLE CODES

8-18

– JLG Lift –

3121222

7742 FIELD VOLTAGE IMPROPER Drive, Steer, and Lift Prevented

• The System Module voltage at the F1 and F2 terminals was

improper at power-up (expected to be ½ Battery Voltage). This is
caused by an open- or short-circuit in the field wiring or motor.
Disconnect the field and motor wiring from the System Module
and connect F1 / F2 with a short wire. If the situation persists
after a power cycle, it may be an internal issue.

• ZAPI - HEALTH (Status LED) - ON

8-1 Tilt Sensor

DTC

FAULT MESSAGE

DESCRIPTION

CHECK

811

TILT SENSOR NOT CALI-
BRATED

The tilt sensor calibration has not been
performed.

• Calibrate the tilt sensor, see Section 5.2.
• Replace then calibrate tilt sensor, see Section 5.2.

812

NO DATA FROM TILT SEN-
SOR - NOT CONNECTED OR
FAULTY

No signal from tilt sensor.

• Check tilt sensor connections and wiring in ground control box.
• Calibrate the tilt sensor, see Section 5.2.
• Replace then calibrate tilt sensor, see Section 5.2.

8-2 Platform Load Sense

DTC

FAULT MESSAGE

DESCRIPTION

CHECK

821

LSS CELL #1 ERROR

A problem has been detected with the
load sense system.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

822

LSS CELL #2 ERROR

A problem has been detected with the
load sense system.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

823

LSS CELL #3 ERROR

A problem has been detected with the
load sense system.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

824

LSS CELL #4 ERROR

A problem has been detected with the
load sense system.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

825

LSS HAS NOT BEEN CALI-
BRATED

The load sensing system module has not
been calibrated

• Empty platform. Calibrate LSS, see Section 2.2: Calibration in the

LSS manual, 3124288.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

9-9 Hardware

DTC

FAULT MESSAGE

DESCRIPTION

CHECK

991

LSS WATCHDOG RESET

A problem has been detected with the
load sense system.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

992

LSS EEPROM ERROR

A problem has been detected with the
load sense system.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

993

LSS INTERNAL ERROR - PIN
EXCITATION

A problem has been detected with the
load sense system.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

994

LSS INTERNAL ERROR -
DRDY MISSING FROM A/D

A problem has been detected with the
load sense system.

• Refer to Section 2.3: Troubleshooting in the LSS manual,

3124288.

995

POWER MODULE FAILURE -
PERSONALITY RANGE
ERROR

The power module detected an out-of-
range or corrupt personality setting

• Record all personality settings in ANALYZER -> PERSONALITIES

and ANALYZER -> MACHINE SETUP. Reset control system per-
sonalities to default settings by selecting a different model than
indicated, cycle power then select proper model. Then, enter per-
sonality settings recorded above.

7-7 Electric Motor

DTC

FAULT MESSAGE

DESCRIPTION

CHECK

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