JLG 1230ES Service Manual - Manual (Page 55)

SECTION 4 - BASE COMPONENTS
3121222 – JLG Lift – 4-19
Input Carrier Disassembly
Input Carrier Disassembly
1. Remove Retaining Rings (18) from each of the three Planet Shafts (6).
NOTE: Do not overstress these Retaining Rings when removing them.
2. Remove Thrust Plate (23).
3. Remove Thrust Washer (25) from each Planet Shaft (6).
4. Slide each Input Planet Gear (5) off the Planet Shaft (6).
5. Press out Bushing (26) from the bore of each Planet Gear (5). Bushings cannot be reused when removed.
6. Remove the other Thrust Washer (25) from each Planet Shaft (6).
7. Remove Retaining Ring (24) from Output Sun Gear (8).
8. Slide Output Sun Gear (8) out from the center of the Input Carrier (7).
9. Remove the three Planet Shafts (6) from the Input Carrier.
NOTE: The Planet Shafts (6) are held in with a press fit. To avoid damage to the parts, use an arbor or hydraulic press to remove the Planet
Shafts (6).