Maintenance and inspection table codes, Footnotes – JLG 1230ES Service Manual User Manual

Page 26

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SECTION 2 - GENERAL SERVICE INFORMATION

2-4

– JLG Lift –

3121222

Maintenance and Inspection Table Codes:

1. Check for proper and secure installation.
2. Visual inspection for damage, cracks, distortion, or

excessive wear.

3. Check for proper adjustment.
4. Check for cracked or broken welds.
5. Operates properly.
6. Returns to neutral or "off" position when released.
7. Clean and free of debris.
8. Interlocks function properly.
9. Check for signs of leakage.

10. Decals installed and legible.
11. Check for proper fluid level.
12. Check for chafing and proper routing.
13. Check for proper tolerances.
14. Properly lubricated.
15. Torqued to proper specification.
16. No gouges, excessive wear, or cords showing.
17. Properly inflated and seated around rim.

18. Proper and authorized components.
19. Fully charged.
20. No loose connections, corrosion, or abrasions.
21. Verify.
22. Perform.
23. Sealed properly.
24. Overrides Platform controls.
25. Remove pump motor cover and blow away any

brush wear dust from cover, brushes, and brush
holder assembly.

Footnotes:

(a) Prior to use each day; or at each Operator change

(b) Prior to each sale, lease, or delivery

(c) In service for 3 months; or Out of service for 3 months

or more; or Purchased used

(d) Annually, no later than 13 months from the date of the
prior inspection

GENERAL
Operation & Safety Manual in Storage Box

21

21

21

ANSI & EMI Handbooks in Storage Box

21

21

21

Capacity Decals Installed, Secure, Legible

21

21

21

All Decals/Placards Installed, Secure, Legible

21

21

21

"Walk-Around" Inspection Performed

22

Annual Machine Inspection Due

21

No Unauthorized Modifications or Additions

21

21

All Relevant Safety Publications Incorporated

21

21, 22

General Structural Condition and Welds

2, 4

2, 4

All Fasteners, Pins, Shields, and Covers

1, 2

Grease and Lubricate to Specifications

22

22

Function Test of All Systems

22

22

Paint and Appearance

7

7

Notify JLG of change in Machine Ownership

22

*

Change only when serviced, Fill half full.

**

Replace when system brush wear indicator warning is activated.

*** Every two years, drain and remove hydraulic oil reservoir , clean pick-up screen, refill with fresh hydraulic fluid.

Table 2-2. Preventive Maintenance & Inspection Schedule. (Continued)

AREA ON MACHINE

INTERVAL

PRE-START (a)

INSPECTION

3 MONTH

PREVENTATIVE

MAINTENANCE

6 MONTH

PREVENTATIVE

MAINTENANCE

PRE-DELIVERY (b)

OR FREQUENT (c)

INSPECTION

ANNUAL (d)

(YEARLY)

INSPECTION

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