Interface pcb, 100a inverter module # 1 (top) – Tweco 200 Ultra-Cut User Manual

Page 134

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Manual 0-5056 Ultra-Cut 200

A-16

APPENDIX

APPENDIX 9: Schematic: 230/460V Unit w/ Chopper Pilot w/ Diode

1

1

2

2

3

3

4

4

5

5

A

B

C

D

E

F

-15V

INP

UT_

N

G

+5V

GN

D

+15V

+15V

+15V

M

ISSI

N

G

_PH

A

SE

/ 230

/ 460

/ 4

6

0

460

230

CO

M

CO

M_

A

230_A

460_A

PGN

D

2

PGN

D

1

L1

L2

L3

E

+15V

+12VDC

+12VDC

+12VDC

To
P
C

B

7

CN2

-5

To
P
C

B

7

CN2

-4

To
P
C

B

7

CN2

-2

T

o

PC

B7 C

N

2-1

FAN + (24 VDC)

FAN - (24 VDC)

T

o

PC

B7 T

B

3

To
T1
P

R

I -

0

From CN9 on PCB7

V_C

H

AN

GE PC

B

100A INVERTER MODULE # 1 (top)

P_GND

VAC_IN

LINE to LINE,
LINE TO GND
CAPS & VARISTORS

PCB 1
WK-5630

INPUT POWER
INDICATOR
REAR PANEL

INPUT POWER
INDICATOR
INTERNAL

16 CKT RIBBON CABLE

PCB 5 WK-5602 (partial)

MISSING PHASE

(pulses)<

LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT

CN6 16 CKT

BIAS SUPPLY
FOR PCB5

(F2 -Sht2)

DC FAN
POWER

CN1

CN5

CN6

CN4

CN5

CN6

(A1 Sht2)

(A1 Sht2)

(A1 Sht 2)

(A1 Sht 2)

(A2 Sht 2)

(A2 Sht 2)

CN6

ON / OFF

PCB3 WK-5694

PCB4 WK-5604

VAC_IN

P_GND

BIAS SUPPLY PCB

DETECTOR PCB

INTERFACE PCB

FILTER PCB

--460--

--230--

--230--

208-230/460 VAC 3 Phase

CN6

100A INVERTER MODULE # 2 (bottom)
(same as #1)

(D2, Sht 2)

RIBBON CABLE SIGNALS

CN6 - 16 Ckt Ribbon Cable

2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err

S

S

TB1

TB1

P1

P1

TB2

TB2

N2

N2

LED3

INPUT NG

LED3

INPUT NG

CN32

CN32

1

2

3

4

CN18

CN18

1

2

3

P (+)

P (+)

LED5

ERROR

LED5

ERROR

CN7

CN7

1

2

3

4

5

CN1

CN1

1

5

8

1

2

3

4

MC3-C

MC3-C

R

R

CN3

CN3

1

2

-

+

-

+

3

1

2

4

C.P1

C.P1

TB3

TB3

RY2

RY2

NE2

NE2

CN4

CN4

1

2

3

4

CN1-230V

CN1-230V

1

2

3

4

MC1-A

MC1-A

CN4 - PCB1

CN4 - PCB1

1

2

3

4

T

T

CN32

CN32

1

2

3

4

N (-)

N (-)

TB4

TB4

MC1-C

MC1-C

N (-)

N (-)

CN2

CN2

1

2

R

R

+

+

CN10

CN10

1

2

CN4

CN4

1

4

CN7

CN7

1

2

3

4

5

LED2

MISSING PHASE

LED2

MISSING PHASE

CN2-460V

CN2-460V

1

2

3

4

MC3-B

MC3-B

NE1

NE1

S

S

+

+

P (+)

P (+)

230V

230V

CN2-460V

CN2-460V

1

2

3

4

CN3

CN3

1

4

T

T

MC3-A

MC3-A

AC

AC

AC

+

-

D1

AC

AC

AC

+

-

D1

CN2

CN2

1

2

3

-

+

-

+

3

1

2

4

CN1

CN1

1

2

3

4

5

6

7

1

2

3

4

+

-

+

-

1

2

3

4

5

6

CN4 - PCB12

CN4 - PCB12

1

2

3

4

+

RY6

RY2

+

RY6

RY2

TB1

TB1

CN2

CN2

1

2

3

INRUSH

INRUSH

MC1-B

MC1-B

CN1-230V

6

CN1-230V

6

1

2

3

4

C1

C1

Art # A-07004_AD

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