100a inverter module # 1 (top) – Tweco 200 Ultra-Cut User Manual
Page 138
Manual 0-5056 Ultra-Cut 200
A-20
APPENDIX
APPENDIX 10: Schematic: CCC 400V Unit w/ Chopper Pilot
1
1
2
2
3
3
4
4
5
5
A
B
C
D
E
F
-15V
INP
UT_
N
G
+5V
GN
D
+15V
+15V
+15V
M
ISSI
N
G_PH
ASE
/ 200
/ 400
/ 400
400
200
CO
M
CO
M_
A
200_A
400_A
PGN
D
2
PGN
D
1
L1
L2
L3
E
+15V
+12VDC
+12VDC
+12VDC
To
P
C
B
7
CN2
-5
To
P
C
B
7
CN2
-4
To
P
C
B
7
CN2
-2
T
o
PC
B7 C
N
2-1
FAN + (24 VDC)
FAN
- (24 VD
C
)
To
P
C
B
7
TB
3
T
o
T
1
PR
I - 0
From CN9 on PCB7
V
_
C
HA
NG
E
P
C
B
400V only
100A INVERTER MODULE # 1 (top)
P_GND
VAC_IN
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
PCB 1
WK-5630
INPUT POWER
INDICATOR
REAR PANEL
INPUT POWER
INDICATOR
INTERNAL
16 CKT RIBBON CABLE
PCB 5 WK-5602 (partial)
MISSING PHASE
(pulses)<
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
CN6 16 CKT
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
DC FAN
POWER
CN1
CN5
CN6
CN4
CN5
CN6
(A1 Sht2)
(A1 Sht2)
(A1 Sht 2)
(A1 Sht 2)
(A2 Sht 2)
(A2 Sht 2)
CN6
ON / OFF
PCB3 WK-5694
PCB4 WK-5604
VAC_IN
P_GND
BIAS SUPPLY PCB
DETECTOR PCB
INTERFACE PCB
FILTER PCB
--400--
400 VAC 3 Phase
CN6
100A INVERTER MODULE # 2 (bottom)
(same as #1)
(D2, Sht 2)
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
MC1-C
MC1-C
CN4 - PCB12
CN4 - PCB12
1
2
3
4
RY2
RY2
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN1
CN1
1
2
3
4
5
6
7
MC3-A
MC3-A
TB4
TB4
+
RY2
RY2
+
RY2
RY2
200V
200V
CN3
CN3
1
4
T
T
CN32
CN32
1
2
3
4
CN1- not used
6
CN1- not used
6
1
2
3
4
CN4 - PCB12
CN4 - PCB12
1
2
3
4
MC3-B
MC3-B
P (+)
P (+)
C1
C1
CN2
CN2
1
2
LED3
INPUT NG
LED3
INPUT NG
MC1-B
MC1-B
N (-)
N (-)
N2
N2
LED2
MISSING PHASE
LED2
MISSING PHASE
CN2 400V
CN2 400V
1
2
3
4
MC3-C
MC3-C
+
-
+
-
1
2
3
4
5
6
1
2
3
4
TB3
TB3
+
+
CN2
CN2
1
2
3
S
S
CN1
CN1
1
5
8
CN7
CN7
1
2
3
4
5
MC1-A
MC1-A
CN1- not used
CN1- not used
1
2
3
4
CN7
CN7
1
2
3
4
5
CN4
CN4
1
4
LED5
ERROR
LED5
ERROR
1
2
3
4
INRUSH
INRUSH
NE1
NE1
CN2
CN2
1
2
3
P (+)
P (+)
CN4
CN4
1
2
3
4
C.P1
C.P1
NE2
NE2
CN10
CN10
1
2
N (-)
N (-)
-
+
-
+
3
1
2
4
CN32
CN32
1
2
3
4
TB2
TB2
+
+
R
R
T
T
P1
P1
CN3
CN3
1
2
CN18
CN18
1
2
3
R
R
CN2-400V
CN2-400V
1
2
3
4
-
+
-
+
3
1
2
4
TB1
TB1
TB1
TB1
S
S
Art # A-07010_AD