Tweco 200 Ultra-Cut - Manual (Page 6)

TABLE OF CONTENTS (continued)
SECTION 4: OPERATION .......................................................................................................... 4-1
4.01 Power Supply Control Panel .......................................................................... 4-1
4.02 Start-Up Sequence ....................................................................................... 4-2
4.03 Gas Control Module Operation ...................................................................... 4-3
4.04 First Time Operation Matching Gas Control to Lead Length .......................... 4-7
4.05 Sequence Of Operation ................................................................................ 4-7
4.06 Gas Selection .............................................................................................. 4-10
4.07 Power Supply Status Codes ........................................................................ 4-11
4.08 Remote Arc Starter: Service Chart ............................................................. 4-14
4.09 Remote Arc Starter: Spark Gap Adjustment ............................................... 4-15
SECTION 5: MAINTENANCE .................................................................................................... 5-1
5.01 Periodic Checks ............................................................................................ 5-1
5.02 External Coolant Filter Cleaning Procedure ................................................... 5-1
5.03 Internal Coolant Filter Cleaning Procedure .................................................... 5-2
5.04 Coolant Replacement Procedure ................................................................... 5-2
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS ........................................................... 6-1
6.01 Main Component / System Replacement ...................................................... 6-1
6.02 System Layout ............................................................................................. 6-2
6.03 Leads and Cables ......................................................................................... 6-3
6.04 Recommended Gas Supply Hose ................................................................. 6-3
6.05 Power Supply External Replacement Parts ................................................... 6-8
6.06 Power Supply Replacement Parts - Right Side ............................................. 6-9
6.07 Power Supply Replacement Parts - Right Side ............................................ 6-10
6.08 Power Supply Replacement Parts - Right Side ............................................ 6-11
6.09 Power Supply Replacement Parts - Front Panel ........................................... 6-12
6.10 Power Supply Replacement Parts - Front Panel ........................................... 6-13
6.11 Power Supply Replacement Parts - Right Side ............................................ 6-14
6.12 Power Supply Replacement Parts - Rear Panel ............................................ 6-15
6.13 Power Supply Replacement Parts - Right Side ............................................ 6-16
6.14 Power Supply Replacement Parts ................................................................ 6-17
6.15 Power Supply Replacement Parts - Right Side ............................................ 6-18
6.16 Power Supply Replacement Parts ................................................................ 6-19
6.17 Power Supply Replacement Parts - Right Side ............................................ 6-20
6.18 Gas Control Module (GCM-2010) Replacement Parts .................................. 6-21
6.19 Gas Control Module (GCM-2010) Replacement Parts .................................. 6-22
6.20 Remote Arc Starter (RAS-1000) Replacement Parts .................................... 6-23
6.21 Remote Arc Starter (RAS-1000) Replacement Parts .................................... 6-24
6.22 Command & Control Module - Replacement Parts .................................... 6-25
6.23 XTL Torch Valve Assembly External Replacement Parts ............................. 6-26
6.24 XTL Torch Valve Assembly Internal Replacement Parts ............................... 6-27
SECTION 7: TORCH MAINTENANCE .................................................................................... 7-1
7.01 Consumable Removal ................................................................................... 7-1
7.02 O-Ring Lubrication ........................................................................................ 7-2
7.03 Parts Wear .................................................................................................... 7-2
7.04 Torch Consumables Installation .................................................................... 7-3
7.05 Coolant Leak Trouble-Shooting ...................................................................... 7-5