Beisler 100-54 - Manual (Page 23)

2-1
Part 2 Mechanics manual
Hint
This part of the operating instructions contains all information required to put
the machine into operation and to do programming, troubleshooting and
maintenance. It adresses to trained technical personnel, which is able to
overview their tasks and recognize possible danger at an early moment. The
operating instructions given in part 1 of this manual are to be considered as
part of this mechanics manual.
Contents Page
Part 2 Mechanics manual ............................................................................................. 2-1
1 Delivery, transportation, storage ...................................................................... 2-2
1.1 Delivery ................................................................................................................ 2-2
1.2 Transportation ...................................................................................................... 2-2
1.3 Storage ................................................................................................................ 2-2
2 Installation ............................................................................................................ 2-2
2.1 Technical data ...................................................................................................... 2-3
2.2 Mechanical installation ......................................................................................... 2-3
2.2.1 Unpack and put up ............................................................................................... 2-3
2.2.2 Connection of air supply ....................................................................................... 2-4
2.3 Elektrical installation ............................................................................................ 2-4
2.4 First putting into operation .................................................................................... 2-5
3 Programming instructions ................................................................................ 2-6
3.1 Create new sewing programs .............................................................................. 2-6
3.1.1 Select a M-memory location ................................................................................. 2-6
3.1.2 Add seams ........................................................................................................... 2-6
3.1.3 Copy seams ......................................................................................................... 2-6
3.1.4 Adjust seams ....................................................................................................... 2-6
3.1.5 Name seams ........................................................................................................ 2-7
3.1.6 Delete seams ....................................................................................................... 2-7
3.2 Seam functions .................................................................................................... 2-7
3.3 Seam parameters ................................................................................................ 2-9
3.3.1 Seam parameter 30: Flap clamp mode ............................................................... 2-11
3.3.2 Working WITHOUT automatic clamp push-back ................................................ 2-13
3.3.3 Working WITH automatic clamp push back ....................................................... 2-13
3.3.4 Working with INTERMEDIATE STOP of the main clamp .................................... 2-13
3.3.5 Working with automatic PICK UP PART using the main clamp .......................... 2-13
3.4 Seam images ..................................................................................................... 2-14
3.4.1 Sewing with catch .............................................................................................. 2-14
3.4.2 Sewing with stitch condensation ........................................................................ 2-14
3.4.3 Sewing with stowing ........................................................................................... 2-14
3.5 Basic parameters ............................................................................................... 2-15
4 Troubleshooting hints ..................................................................................... 2-18
5 Maintenance of the machine ........................................................................... 2-22
5.1 Water separator at air connector ........................................................................ 2-22
5.2 Grease linear guiding ......................................................................................... 2-22
5.3 Use of the Memory Card .................................................................................... 2-23
5.3.1 Saving seam data on the Memory Card ............................................................. 2-23
5.3.2 Loading seam data from the Memory Card ........................................................ 2-23
5.4 Loading data from the EPROMs ........................................................................ 2-24
5.4.1 Loading the basic parameters ............................................................................ 2-24
5.4.2 Loading seam parameters ................................................................................. 2-24
5.5 Test programs and diagnostics .......................................................................... 2-24
5.5.1 I/O-Test .............................................................................................................. 2-24
5.5.2 Diagnostics ........................................................................................................ 2-27
5.5.3 Service Code ..................................................................................................... 2-30
5.6 Preset sewing programs .................................................................................... 2-30
5.7 Diagram of the menu structure .......................................................................... 2-31