Hypertherm HT4400 HySpeed Plasma Arc Cutting System User Manual

Page 11

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TABLE OF CONTENTS

Machine Torch .......................................................................................................................................2-5

Valve Cluster ..........................................................................................................................................2-5

Gas Console...........................................................................................................................................2-6

Ignition Console......................................................................................................................................2-7

Cooler .....................................................................................................................................................2-8

Remote Current Control Console - Optional...........................................................................................2-9

Command THC - Optional ......................................................................................................................2-9

Section 3

Installation ..................................................................................................................................3-1

Installation Requirements................................................................................................................................3-2

Gas Requirements ..........................................................................................................................................3-2

Gas Supply Plumbing......................................................................................................................................3-2

Torch Coolant Requirements...........................................................................................................................3-3

Water Purity Requirements for Coolant Mixture..............................................................................................3-4

Grounding Requirements ................................................................................................................................3-4

Fume Emissions..............................................................................................................................................3-4

Noise Levels....................................................................................................................................................3-5

Power Requirements.......................................................................................................................................3-5

Connecting the Power.....................................................................................................................................3-6

Torch Lifter Requirement.................................................................................................................................3-8

System Units Placement .................................................................................................................................3-8

HT4400 System Interconnections ................................................................................................................3-11

Ignition Console Connections - 1 of 3 ...........................................................................................................3-12

Ignition Console Connections - 2 of 3 ...........................................................................................................3-13

Ignition Console Connections - 3 of 3 ...........................................................................................................3-14

Gas Console Connections - 1 of 3 ................................................................................................................3-15

Gas Console Connections - 2 of 3 ................................................................................................................3-16

Gas Console Connections - 3 of 3 ................................................................................................................3-17

Cooler Connections - 1 of 2 ..........................................................................................................................3-18

Cooler Connections - 2 of 2 ..........................................................................................................................3-19

Remote Current Control Connection.............................................................................................................3-20

Machine Interface Connections - 1 of 2 ........................................................................................................3-20

Machine Interface Connections - 2 of 2 ........................................................................................................3-21

Work Table Connection .................................................................................................................................3-22

Power Supply #2 Connection........................................................................................................................3-22

Torch Connections ........................................................................................................................................3-23

Torch Mounting and Alignment......................................................................................................................3-24

Post-Installation.............................................................................................................................................3-25

Section 4

Operation ....................................................................................................................................4-1

Controls and Indicators ...................................................................................................................................4-2

Gas Console...........................................................................................................................................4-2

Gas Console Controls and Indicators.....................................................................................................4-3

Status Display Messages on the Gas Console ......................................................................................4-4

Power Supply ........................................................................................................................................4-4

Power Supply ........................................................................................................................................4-5

Remote Current Control Console ...........................................................................................................4-5

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HT4400 Instruction Manual

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