Cut charts -15, Mild steel, English – Hypertherm HT4400 HySpeed Plasma Arc Cutting System User Manual

Page 74: Metric

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HT4400

Instruction Manual

4-15

9

Mild Steel

O

2

Plasma / Air Shield

400 Amps

Straight and Bevel Cutting to 45°

Air

Flow Rates @ 120 psi / 8.3 bar

(scfh / slh)

Air

O

2

Preflow

184.3 / 5220

58.8 / 1662

Cutflow

167.5 / 4740

92.2 / 2610

120786

Retaining Cap

120934

Nozzle

120939

Swirl Ring

120810

(standard)

Electrode

*

Piercing not recommended

**

Cuts on these thicknesses may result in increased cut angle variation and surface roughness. Reduce cut speed by
5%-10% for improvement with some materials.

Minimum inlet pressures remain at one setting of 120 psi (8.3 bar) for all material thicknesses.
Approximate pressures while cutting in RUN mode:

PG1

75

PG2

38

+

SilverPlus provides increased life in most applications. The hafnium wears to approximately twice the depth of an all
copper electrode (120810 400VA and 120802 300A). Arc voltage may need to be increased by 5-15 volts throughout
the electrode life to maintain proper cut height parameters.

MV1 MV2 MV3 MV4 MV5

MV6 MV7 PG1 PG2 PG1 PG2

Inches

Volts

in.

mm

ipm

mm/m

in.

mm

seconds

3/8**

135

.125

3

195

4950

.250

6

0.4

1/2**

138

.157

4

160

4060

.314

8

0.5

5/8

140

.157

4

120

3050

.314

8

0.6

3/4

142

.157

4

95

2413

.314

8

0.7

7/8

145

.188

5

80

2032

.375

10

0.8

1

145

.188

5

70

1778

.375

10

1

1-1/8

145

.188

5

60

1520

.375

10

1.4

1-1/4

148

.188

5

55

1400

.375

10

1.9

1-1/2

150

.188

5

40

1020

*

*

*

2

175

.250

6

15

381

*

*

*

Arc

Voltage

English

Test

Preflow

Verify (psi)

Test

Cutflow

Verify (psi)

Material

Thickness

Test Preflow and Cutflow Adjust (psi)

Plasma

Shield

Plasma

Shield

36

43

68

38

43

38

38

68

0

0

10

Cutting

Speed

Torch-to-Work

Distance

Initial Pierce

Height

Pierce

Delay

Time

MV1 MV2 MV3 MV4 MV5

MV6 MV7 PG1 PG2 PG1 PG2

mm

Volts

mm

in.

mm/m

ipm

mm

in.

seconds

10**

135

3

.125

4718

186

6

.250

0.4

12**

138

4

.157

4301

169

8

.314

0.5

15

140

4

.157

3320

131

8

.314

0.6

20

142

4

.157

2298

91

8

.314

0.7

22

145

5

.188

2053

81

10

.375

0.8

25

145

5

.188

1806

71

10

.375

1

30

145

5

.188

1468

58

10

.375

1.2

32

148

5

.188

1386

55

10

.375

1.4

35

150

5

.188

1204

47

10

.375

1.9

40

155

5

.188

929

37

*

*

*

50

175

6

.250

421

17

*

*

*

Arc

Voltage

Torch-to-Work

Distance

Cutting

Speed

Metric

Initial Pierce

Height

Pierce

Delay

Time

Plasma

Shield

Plasma

Shield

Test Preflow and Cutflow Adjust (psi)

Test

Preflow

Verify (psi)

Test

Cutflow

Verify (psi)

Material

Thickness

68

0

0

10

43

38

38

36

43

68

38

220412

+

(optional)

SilverPlus

electrode

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