Laars heating systems – LAARS NeoTherm NTV1000 - Install and Operating Manual User Manual

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LAARS Heating Systems

Section 9 – Setup and Configuration ...............................44
9.1

Review of Lead/Lag Control System ............. 44

9.1.1

About Lead/Lag Operation ............................. 44

9.1.2

Lead/Lag Modulation Cycle ........................... 45

9.1.3

Lead/Lag Domestic Hot Water ....................... 46

9.2

Connection Terminals ..................................... 46

9.3

NeoTherm System Configuration ...................48

9.4

Installation Jobs .............................................. 56

A

Note for Systems Using Common

Venting ........................................................... 56

B

Naming the Controllers .................................. 56

C

Make One Control the Lead/Lag

Master ............................................................. 57

D

Disable the Lead/Lag Master Function

on the Lead/Lag Slaves .................................. 58

E

Set up the Modbus Control Addressing .......... 60

F

Set the Flap Valve IDs .................................... 61

G

Disconnecting Unused Operator

Interfaces ........................................................ 65

H

Connect the Modbus Wiring........................... 66

I

Set the Parameters Used by the

Lead/Lag System ............................................ 66

About the “Time of Day” Function ................ 71

J

Install the System Sensor and Adjust

the Setpoint ..................................................... 72

K

Set the Lead/Lag Outdoor Reset and

Warm Weather Shutdown ............................... 72

About “Outdoor Reset” .................................. 73

L

Building Automation or Multiple Boiler

Control Thermostat Demand ......................... 74

M

Building Automation or Multiple Boiler

4-20mA Setpoint Control .............................. 74

N

Building Automation or Multiple Boiler

4-20mA Modulation Control .......................... 75

O

Combustion Setup Procedure ......................... 75

P

Setting the Date and Time on the

System Display ............................................... 79

9.5

Setup for Domestic Hot Water on a

Lead/Lag System ............................................ 81

Setup Type 1 ................................................................ 81

Setup Type 2 ................................................................ 82

Setup Type 3 ................................................................ 83

9.6

Installer Parameters ........................................ 85

Section 10 - Operating Instructions ................................. 92

10.1

Filling the Boiler System ................................ 92

10.2

Initial Operation ............................................. 93

10.2.1 Initial Burner Operation ................................. 93

10.2.2 Combustion Setup Procedure ......................... 93

10.3

Shutting Down the NeoTherm Unit ............... 93

10.4

Restarting the NeoTherm Unit ....................... 93

Section 11 – Maintenance ................................................ 94

11.1

System Maintenance....................................... 94

11.2

Maintenance Notes ......................................... 94

11.2.1 Burner ............................................................. 94

11.2.2 Modulating Gas Valve/ Venturi ...................... 94

11.2.3 Controllers ...................................................... 95

11.2.4 Ignitor Assembly ............................................ 95

11.2.5 Flame Sensor .................................................. 95

11.2.6 Transformer with Integral

Circuit Breaker ............................................... 95

11.2.7 Blower ............................................................ 96

11.2.8 Heat Exchanger Coils ..................................... 96

11.2.9 Gas Pressure Switches (optional) ................... 96

11.2.10 Natural/Propane Gas Conversion ................. 97

Section 12 – Troubleshooting .......................................... 98

12.1

Potential Setup and Synchronization

Problems ......................................................... 98

12.1.1 Controller Synchronization ............................ 98

12.1.2 Flap Valve Status Checks ............................... 99

12.2

About Lockouts, Holds, and Alerts ................ 99

12.2.1 Responding to a Lockout, Hold,

or Alert ............................................................ 99

12.2.2 Viewing the Lockout and Alert

Histories ....................................................... 100

12.3

Troubleshooting Table .................................. 102

12.4

Diagnostic Tests and Input/Output

Indicators ...................................................... 117

12.5

Lead/Lag Slave Diagnostics ......................... 118

12.6 Statistics ....................................................... 118

12.7 Analysis ........................................................ 119

12.8

Operating Sequence ...................................... 119

Section 13 – Replacement Parts ..................................... 122

13.1

General Information ..................................... 122

13.2

Parts List ....................................................... 122

13.3

Parts Illustrations .......................................... 126

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