3) air switch pressure check, 4) ignition system checks – Space Ray LTS Series Two Stage User Manual

Page 55

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Form #43155040

-54-

May 2013

24.3)

AIR SWITCH PRESSURE CHECK

0.37” WC

+

-

Connector Tee

Digital or

Inclined Water

Manometer

scale 0-2”w.c.

Temporary 1/4” ID

Silicone / plastic tubing

for pressure test.

Air Switch

(inside Junction Box)

Air sensing

tube bracket

Plastic Vacuum

Air Tube

Motor and Blower

Wheel Assembly

JUNCTION BOX

Plastic Vacuum

Air Tube

Air sensing

tube bracket

1.

Open hinged access panel.

2.

Add tubing to connect the air switch with the connector tee and the existing tubing.

3.

Connect plastic tubing of a digital or inclined water manometer with a 0-2” scale onto the connector tees.

4.

Turn heater on and wait until blower motor is activated.

5.

Observe air pressure from manometer. This should be higher than the set point indicated below for

correct operation.

Model

Model

Model

Model

Operating Pressure

Operating Pressure

Operating Pressure

Operating Pressure

LTS40-175, LTU80-175

0.42” W.C. Hot

LTS/U 180 - 250

0.57” W.C. Hot


All pressures are with the

All pressures are with the

All pressures are with the

All pressures are with the heater in operation for at least 15 minutes.

heater in operation for at least 15 minutes.

heater in operation for at least 15 minutes.

heater in operation for at least 15 minutes.

24.4)

IGNITION SYSTEM CHECKS

TO CHECK

TO CHECK

TO CHECK

TO CHECK IGNITION CABLE

IGNITION CABLE

IGNITION CABLE

IGNITION CABLE....

a.

Make sure that the ignition cable does not touch any metal surface.

b.

Make sure that connections to the stud terminal and the igniter/sensor are clean and tight.

c.

Make sure that the ignition cable provides good electrical continuity.


TO CHECK

TO CHECK

TO CHECK

TO CHECK IGNITION SYSTEM GROUNDING

IGNITION SYSTEM GROUNDING

IGNITION SYSTEM GROUNDING

IGNITION SYSTEM GROUNDING....

(Nuisance shutdowns are often caused by a poor or erratic ground.) A common ground is required for the module,
igniter, flame sensor and main burner.
a.

Check for good metal-to-metal contact between the igniter bracket and the main burner.

b.

Check the ground lead from the GND (BURNER) terminal on the module to the igniter bracket. Make sure

connections are clean and tight. If the wire is damaged or deteriorated, replace it.

c.

Replace igniter/sensor with factory replacement part if insulator is cracked.


TO CHECK

TO CHECK

TO CHECK

TO CHECK SPARK IGNITION CIRCUIT

SPARK IGNITION CIRCUIT

SPARK IGNITION CIRCUIT

SPARK IGNITION CIRCUIT....

▲WARNING:

▲WARNING:

▲WARNING:

▲WARNING: The ignition circuit generates a 20,000 Volt open circuit and electrical shock can result.
a.

Check ignition cable.

b.

Check external fuse located inside the draft inducer junction box.

c.

Verify power (24V) at module input terminals and output terminal to gas valve.

d.

Replace spark module if fuse and power are OK.

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