Maintenance and inspection, 1 daily inspection, 2 periodical inspection – Fuji Bikes FRENIC 5000G11S/P11S User Manual

Page 104: 1 8. maintenance and inspection, Warning

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8-1

8. Maintenance and Inspection

Proceed with daily inspection and periodic inspection to prevent malfunction and ensure long-term

reliability. Note the following:

8-1 Daily Inspection

During operation, a visual inspection for abnormal operation is completed externally without

removing the covers
The inspections usually cover the following:

(1) The performance (satisfying the standard specification) is as expected.
(2) The environment satisfies standard specifications.
(3) The keypad panel display is normal.
(4) There are no abnormal sounds, vibrations, or odors.
(5) There are no indications of overheating or no discoloration.

8-2 Periodical Inspection

Periodic inspections must be completed after stopping operations, cutting off the power source,

and removing the surface cover.

Note that after turning off the power, the smoothing capacitors in the DC section in the main circuit

take time to discharge. To prevent electric shock, confirm using a multimeter that the voltage has
dropped below the safety value (25 V DC or below) after the charge lamp (CRG) goes off.

WARNING

Start the inspection at least five minutes after turning off the power supply for
inverter rated at 30HP or less, and ten minutes for inverter rated at 40HP or
more. (Check that the charge lamp (CRG) goes off, and that the voltage is 25V
DC or less between terminals P(+) and N(-). Electric shock may result.

Only authorized personnel should perform maintenance and component
replacement operations. (Remove metal jewelry such as watches and rings.)

(Use insulated tools.))

Never modify the inverter.

Electric shock or injury may result.

Table 8-2-1 Periodical inspection list

Check parts

Check items

How to inspect

Evaluation Criteria

Environment

1) Check the ambient temperature, humidity,

vibration, atmosphere (dust, gas, oil mist,
water drops).

2) Is the area surrounding the equipment clear

of foreign objects.

1) Conduct visual

inspection and use
the meter.

2) Visual inspection

1) The specified

standard value
must be satisfied.

2) The area is clear.

Keypad panel

1) Is the display hard to read?
2) Are the characters complete?

1),2) Visual inspection

1),2) The display can

be read and is not
abnormal.

Structure such as a
frame or cover

1) Is there abnormal sound or vibration?
2) Are nuts or bolts loose?
3) Is there deformation or damage?
4) Is there discoloration as a result of

overheating?

5) Are there stains or dust?

1) Visual and aural

inspection

2) Tighten.
3),4),5) Visual

inspection

1), 2), 3), 4), 5) Not

abnormal

Common

1) Are there loose or missing nuts or bolts?
2) Are there deformation, cracks, damage, and

discoloration due to overheating or
deterioration in the equipment and insulation?

3) Are there stains and dust?

1) Tighten.
2),3) Visual inspection

1), 2), 3) Not

abnormal

Note: Discoloration
of the bus bar does
not indicate a
problem.

Main circuit

Conductor and
wire

1) Is there discoloration or distortion of a

conductor due to overheating?

2) Are there cracks, crazing or discoloration of

the cable sheath?

1),2) Visual inspection

1), 2) Not abnormal

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