JLG E300 Service Manual User Manual

Page 193

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SECTION 6 - JLG CONTROL SYSTEM

3121253

– JLG Lift –

6-25

33364

33

FORWARD CONTACTOR COIL - OPEN CIRCUIT

Traction point A did not go HIGH when forward contactor was
energized. This maybe due to an open circuit traction motor or
power wiring error

33369

33

REVERSE CONTACTOR COIL - OPEN CIRCUIT

Traction point A did not go HIGH when reverse contactor was
energized. This maybe due to an open circuit traction motor or
power wiring error

33370

33

FORWARD CONTACTOR COIL - SHORT CIRCUIT

The forward contactor was not energized when required, due to
over current protection

33371

33

REVERSE CONTACTOR COIL - SHORT CIRCUIT

The reverse contactor was not energized when required, due to
over current protection

33411

33

VALVE SUPPLY OVERLOADED

There is a high current draw from the valve supply when no valve
is energized; this maybe due to a wiring error at the ground mod-
ule

421

42

POWER MODULE TOO HOT - PLEASE WAIT

Controller heat sink temperature reached 75*C, the controller is
shut down until it cools to below 70*C

441

44

BATTERY VOLTAGE TOO LOW - SYSTEM SHUTDOWN

Battery voltage is below 33 volts EMS recycle is required

442

44

BATTERY VOLTAGE TOO HIGH - SYSTEM SHUTDOWN

Battery voltage is above 62 volts, EMS recycle is required

445

44

BATTERY VOLTAGE LOW

Battery voltage is below 40 volts, this is only a warning, the con-
troller does not shut down

469

46

VEHICLE OVERSPEED

Speed in the wrong direction was measured with the traction
motor full ON. This maybe due to a faulty speed sensor being
installed incorrectly; it could also be due to a speed sensor fault or
faults for NO VEHICLE MOVEMENT DETECTED with the vehicle
on a grade

4610

46

RIGHT SPEED SENSOR - NOT RESPONDING PROPERL Y

The right speed sensor is indicating an impossible number of
pulses, this maybe due to a faulty speed sensor

4611

46

LEFT SPEED SENSOR - NOT RESPONDING PROPERL Y

The left speed sensor is indicating an impossible number of
pulses, this maybe due to a faulty speed sensor

4615

46

SPEED SENSOR - INVALID READING

Both speed sensors are indicating impossible number of pulses,
this maybe due to a faulty speed sensor

4616

46

BRAKES DID NOT LOCK

Brake pressure did not clear when the brake valve was de- ener-
gized

4617

46

NO VEHICLE MOVEMENT DETECTED AT MAXIMUM POWER

No speed was measured with the traction motor full ON. This
could be due to a traction motor fault, a power wiring error, a
speed sensor fault, the brakes not releasing (though brake pres-
sure is OK) or the vehicle being overloaded so that the motor can-
not turn the wheels

661

66

CANBUS FAILURE - POWER MODULE

Power Module CAN communication lost.

662

66

CAN BUS FAILURE - PLATFORM MODULE

Platform Module CAN communication lost.

6631

66

CAN BUS FAILURE - GROUND MODULE

Ground Module CAN communication lost.

6636

66

CANBUS FAILURE - TILT MODULE

Tilt Module CAN communication lost.

772

77

STALLED TRACTION MOTOR OR POWER WIRING ERROR

The power module traction MOSFET protection circuit is active,
This is due to a massive current drain and could be a stalled trac-
tion motor or a power wiring error

773

77

CAPACITOR BANK FAULT - CHECK POWER CIRCUITS

The capacitor bank is not charging, this maybe due to a power
wiring error causing illegal current drain or a very low battery volt-
age

Table 6-4. E300 Diagnostic Fault Codes

DTC

Flash

Code

Fault Message

Description

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