Electrical schematic - sheet 2 of 2 -17, Power module – JLG E300 Service Manual User Manual

Page 217

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SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS

3121253

– JLG Lift –

7-17

SEE
ZONE
B-7

SEE ZONE G-5

J5
3 PIN

AC

DC

GENERATOR
AC PROVIDED
IN PLATFORM
& TURNTABLE

+ -

BATTERY
NEGATIVE

300 AMP
EE ONLY

STROBE

J4
3 SOCKET

W

H

IT

E (

1

6

/3

C

A

BL

E)

DOWN

UP

RIGHT

LEFT

WHT

/B

L

K

58-8

W

H

T

/RE

D

57-7

Y

E

L/

RE

D 2-8

YEL/RED 2-3

YEL/RED 2-6

YEL/RED 2-4-2

WHT/RED 57-1

WHT/RED 57-2

WHT/BLK 58-1

N/

C

N/

C

N/C

N/C

N/C

N/C

N/C

1
2
5
3
4

N/C

RE

D

BL
A

C

K

BAR

E

4

3

2

N/C
N/C

1

4

3

2

1

1 2 3

8

6

5

4

2

1

7

3

N/C

FOOTSWITCH

SWING

5K

5K

8

6

4

2

1

3

10

7

5

WHI

T

E

BL

U

/YEL

ORN/YEL

BLUE

BROWN

RED

G

R

EEN

BL

AC

K

J9
4 PIN
ANALZER
CONNECTION

WHT

/B

L

K

58

-8

W

H

T

/RE

D

57-7

P

Y

E

L/

RE

D

2-8

P

RED

BLACK

BARE

1
2
3
4

Y

E

L/

RE

D

2

-4-2

J5
2 SOCKET

J4
2 PIN

3

1

2 3 4

N/C

HO

RN

4

D

E

F

G

M

L

H

H

L

M

G

F

D

E

2

RE

D

BL

AC

K

BA

R

E

WORKLIGHT B- SUPPLY
COLOR DICTATED BY
WORKLIGHT VENDOR

SWING/ LIFT
JOYSTICK
ASSEMBLY

J2
4 SOCKET

J3
6 PIN

J2
3 PIN

ANALYZER

CONNECTION

48V

CO

NT

RO

L

B

+

Y

E

L/

RE

D 2-4

4

8

V AC

C

E

S

S

O

R

Y

B+

YE

L

/R

E

D

2

-5

F

O

O

T

SW

IT

C

H

SI

G

N

AL

T

O

P

O

W

E

R M

O

DULE

OR

A

N

G

E

48

V

R

E

T

URN

F

R

O

M

PL

A

T

F

O

R

M

E

M

S

BL

U

E

SP

AR

E

C

O

N

DUCT

O

R

YE

L

/B

L

K

RE

T

U

RN

F

O

R

WORK

L

IGHT

S

B

RN/

B

L

K

WORKLIGHT B+ SUPPLY
COLOR DICTATED BY
WORKLIGHT VENDOR

BL

A

C

K

J8

6 SO

C

K

E

T

GROUND
STATION
KEYSWITCH

J1
4 PIN

48

V

C

O

NT

RO

L

B

+

BR

O

W

N

Y

E

L/

RE

D 2-1

(1

2

A

W

G

)

YEL

/R

ED

2

-2

(12

A

W

G

)

4

8

V AC

C

E

S

S

O

R

Y

B+

YE

L

L

O

W

J3
4 SOCKET

J1
12 PIN

J8
4 SOCKET

PLATFORM
STATION
EMS

CONTROL
B

J3
9 PIN

ACC'Y
B1

GROUND
STATION
EMS

PL

A

T

F

O

R

M

MO

D

E

GR

OU

N

D

MO

D

E

BLACK 16/3 CABLE

LIFT

WHITE 60-3

WHITE 59-3

WHT/RED 57-9

BLUE 28-3

BLUE 27-3

JIB

SIDE-SWING
JIB

Y

E

L/

RE

D

2-7

GRE

E

N (

16/

3 C

A

B

L

E

)

O

R

N/

RE

D 4

9

-4

Y

E

L/

RE

D 2-6

Y

E

L/

R

E

D 2-4

Y

E

L/

R

E

D 2-5

Y

E

L/

R

E

D 2-6

Y

E

L/

R

E

D 2-3

Y

E

L/

RE

D 2-4-2

RE

D/

B

L

K

CB

15

A

CB

15

A

WHT/BLK 58-2

RE

D

1-3 (1

2)

RE

D

1

-1-1 (

1

2)

RE

D

1

-1-2 (

1

2)

POS

NEG

P2

P1 LOCK

OUT

R

E

D 1

-1-3 (10)

BATTERY
CHARGER

1

2

4

3

1 BLACK #4 GROUND

2 WHITE #2 YEL LED

3 GREEN #1 GRN LED

4 RED #3 RED LED

BL

A

C

K

#

1

RE

D L

E

D

#2

Y

E

L

LE

D

#

3

G

RN

L

E

D

-

11

PUMP
MOTOR

-

J7
15 PIN

3

2

1

PU

M

P

+

PUMP -

B+

B-

M

P2
3 PIN

PU

M

P

M

T

R

NE

GI

T

IVE

BLACK (10)

N/C

2

3

1

BLUE

RED

WHITE

FIELD

PT A

B

WHITE

RED

BLUE

A

FW

D

R

E

V

S1

S2

S1

S2

+

P

L

UG

G

ING

DI

O

D

E

MAIN
CONTACTOR

DRIVE
MOTOR

BA

T

T

E

R

Y

PO

S

ITI

VE

FIELD

WHITE

GREEN

RED

N/C
N/C

4
2
3
1

N/C

A2

A1

5

A2

A1

ARMATURE

POWER MODULE

B

A

RIGHT SPEED SENSOR

CONNECTIONS
SUPPLY - RED
GROUND - BLACK
SPEED - WHITE
DIRECTION - GREEN

J2
6 SOCKET

ARMATURE

BLACK

BL

A

C

K

GR

E

E

N

WHI

T

E

RE
D

BL
AC
K

WHI

T

E

GR

E

E

N

N/

C

N/

C

1

3

2

4 2 3 1

JI
6 PIN

OPTIONAL
PLATFORM
WORKLIGHTS

POSI TRAC
TILT MODULE

BL

A

C

K

GR

E

E

N

WHI

T

E

RE

D

BL

AC

K

WH

IT

E

GR

E

E

N

LEFT SPEED SENSOR

CONNECTIONS
SUPPLY - RED
GROUND - BLACK
SPEED - WHITE
DIRECTION - GREEN

18/11 1STP
BOOM CABLE

RED 1-3

2

6

3

4

1

5

N/C

J9
6 PIN

ORA

N

G

E

55-50

DRIVE
ORIENTATION
OVERRIDE

WHT

/RE

D 57-7

N/C

N/C

N/C

N/C

N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C

SEE ZONE A-8

YEL/RED

2-2-2

RED 1-1 (10)

BLACK

BLACK

YE

L

/R

E

D

2-4-1

ORN/RED 49-19

ORN/RED 49-18

ORN/RED 49-17

ORN/RED 49-16

O

R

N

/RE
D 49-12

O

R

N

/RE
D 49-13

O

R

N

/RE
D 49-14

O

R

N

/RE
D 49-15

2

3

1

5

6

1 2 3

1

3
4
5
6

2

OPTIONAL:

J1 CNCTR

ON LSS MOD

7

9

10
11
12

8

WHT/RED 57-5

WHT/BLK 58-8

BRN/WHT 47-9

Figure 7-23. Electrical Schematic - Sheet 2 of 2

1001108541-B

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