Power wire recommendations, Power terminal block specifications, R to power terminal block specifications – Rockwell Automation 20D PowerFlex 700S Phase II Drive Frames 1...6 Installation Instructions User Manual

Page 39

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Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

39

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Power Wire Recommendations

Power Terminal Block Specifications

Refer to illustrations on pages

40

and

41

for terminal block locations.

Type

Description

Min Insulation
Rating

Power

(1)(2)

(1) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
(2) The use of shielded wire for AC input power may not be necessary but is always recommended.

Standard

Four tinned copper conductors with XLPE insulation.
Copper braid/aluminum foil combination shield and tinned

copper drain wire.

PVC jacket.

600V,
75 °C (167 °F)

No. Name

Frame

Description

Wire Size Range

(1)

Torque

Terminal Bolt Size

(2)

Maximum

Minimum

Maximum

Recommended

1

Power Terminal Block 1

Input power and motor connections

4.0 mm

2

(10 AWG)

0.5 mm

2

(22 AWG)

1.7 N•m
(15 lb•in)

0.8 N•m
(7 lb•in)

2

Input power and motor connections

10.0 mm

2

(6 AWG)

0.8 mm

2

(18 AWG)

1.7 N•m
(15 lb•in)

1.4 N•m
(12 lb•in)

3

Input power and motor connections

25.0 mm

2

(3 AWG)

2.5 mm

2

(14 AWG)

3.6 N•m
(32 lb•in)

1.8 N•m
(16 lb•in)

BR1, BR2

10.0 mm

2

(6 AWG)

0.8 mm

2

(18 AWG)

1.7 N•m
(15 lb•in)

1.4 N•m
(12 lb•in)

4

Input power and motor connections

35.0 mm

2

(1/0 AWG)

10 mm

2

(8 AWG)

4.0 N•m
(24 lb•in)

4.0 N•m
(24 lb•in)

5
(75 HP)

(3)

R, S, T, BR1, BR2, DC+, DC-, U, V and W

50.0 mm

2

(1/0 AWG)

2.5 mm

2

(14 AWG)

See Note

(4)

See Note

(3)

PE

50.0 mm

2

(1/0 AWG)

4.0 mm

2

(12 AWG)

5
(100 HP)

(3)

R, S, T, DC+, DC-, U, V and W

70.0 mm

2

(2/0 AWG)

16.0 mm

2

(6 AWG)

BR1, BR2

50.0 mm

2

(1/0 AWG)

2.5 mm

2

(14 AWG)

PE

50.0 mm

2

(1/0 AWG)

4.0 mm

2

(12 AWG)

6

Input power and motor connections

120.0 mm

2

(4/0 AWG)

(5)

2.5 mm

2

(14 AWG)

6 N•m
(52 lb•in)

6 N•m
(52 lb•in)

2

SHLD Terminal

1-6

Terminating point for wiring shields

1.6 N•m
(14 lb•in)

1.6 N•m
(14 lb•in)

M12

3

AUX Terminal Block

1-4

Auxiliary Control Voltage

(6)

PS+, PS-

1.5 mm

2

(16 AWG)

0.2 mm

2

(24 AWG)

5-6

4.0 mm

2

(10 AWG)

0.5 mm

2

(22 AWG)

0.6 N•m
(5.3 lb•in)

0.6 N•m
(5.3 lb•in)

4

Fan Terminal Block
(Common Bus Only)

5-6

User Supplied Fan Voltage
0V AC, 120V AC, 240V AC

4.0 mm

2

(10 AWG)

0.5 mm

2

(22 AWG)

0.6 N•m
(5.3 lb•in)

0.6 N•m
(5.3 lb•in)

M10

(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(2) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal.
(3) Not all terminals present on all drives.
(4) Refer to the terminal block label inside the drive.
(5) If necessary, two wires can be used in parallel to any of these terminals using two lugs.
(6) Auxiliary power: UL Installation - 300V DC,

±10%, Non UL Installation - 270…600V DC, ±10%. Frame 1…6, 100 W.

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