Thermocouple input, Tips for making accurate temperature measurements – Measurement Computing USB-2527 User Manual

Page 28

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USB-2527 User's Guide

Functional Details

28

Figure 11. Analog and digital scanning, once per scan mode example

If the three counter channels are all returning 32-bit values and the digital input channel is returning a 1-bit
value, then 18 samples are returned to the PC every scan period, with each sample being 16-bits. Each 32-bit
counter channel is divided into two 16-bit samples—one for the low word and the other for the high word. If the
maximum scan frequency is 166,666 Hz, then the data bandwidth streaming into the PC is 3 MS/s. Some slower
PCs may have a problem with data bandwidths greater than 6 MS/s.

The USB-2527 has an onboard 1 MS buffer for acquired data.

Thermocouple input

You can configure up to four analog inputs on the USB-2527 to accept a TC input. Built-in cold-junction
sensors are provided for each of the screw-terminal connectors, and any TC type can be attached to any of the
four thermocouple channels.

When measuring TCs, the USB-2527 can operate in an averaging mode, taking multiple readings on each
channel, applying digital filtering and cold-junction compensation, and then converting the readings to
temperature.

As a result, the USB-2527 measures channels with TCs attached at a rate from 50 Hz to 10 kHz, depending on
how much over-sampling is selected.

Additionally, a rejection frequency can be specified in which over sampling occurs during one cycle of either
50 Hz or 60 Hz, providing a high level of 50 Hz or 60 Hz rejection.

Tips for making accurate temperature measurements

 Use as much oversampling as possible.
 Warm up the USB-2527 for 60 minutes—including TC wires—so that it is thermally stabilized. This

warm-up time enables the CJC thermistors to more accurately measure the junction at the terminal block.

 Make sure the surrounding environment is thermally stabilized and ideally around 20 °C to 30 °C. If the

board’s ambient temperature is changing due to a local heating or cooling source, then the TC junction
temperature may be changing and the CJC thermistor will have a larger error.

 Use small-diameter, instrument-grade TC wire. Small diameter TC wire has less effect on the TC junction

at the terminal block because less heat is transferred from the ambient environment to the junction.

 Use shielded TC wire (see "

Shielding

" on page 29) with the shield connected to analog common to reduce

noise. The USB-2527 has several analog common pins on both the 68-pin connector and the 40-pin
connectors, and the TB-7 has one analog common screw terminal.

You can also minimize the effect of noise by averaging readings (see "

Averaging

" on page 29), or

combining both shielding and averaging.

Refer to "

68-pin SCSI connector differential and single-ended pin outs (P5)

" on page 12, "

40-pin header

connector pin outs

" on page 15, and "

Four-channel TC terminal pin out (TB7)

" on page 19 for the locations

of these analog common pins.

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